For interior and exterior floor and wall tiling up to 6 mm wide, Keracolor FF Bioblock Grout provides a water-repellent, inhibits mould cementitious joint that protects smooth, polished, and standard ceramic surfaces from water ingress and fungal growth. This CG2WA classified grout is formulated for jobs ranging from domestic bathrooms and swimming pools to high-traffic commercial floors where chemical resistance is not required.
This polymer-modified grout uses special hydrophobic additives to achieve two specific physical mechanisms. DropEffect technology reduces the surface absorption of water, causing droplets to bead on the surface rather than penetrate the joint. This is paired with BioBlock technology, which inhibits the growth of mould and mildew in humid conditions, keeping the smooth final joint clean and sanitary. For extreme service conditions like external facades, bathrooms with heavy use, or high-traffic commercial floors, the grout can be mixed with Fugolastic synthetic resin additive instead of water to increase bond strength, density, and flexibility.
Ensure tile adhesive has completely hardened before grouting. Clean joints to at least 2/3 of the tile thickness to prevent adhesive show-through. When working in hot, windy conditions or with very porous ceramic tiles, wet the joints with clean water beforehand. Mix Keracolor FF with a low-speed mixer to prevent air bubbles, wait 2 to 3 minutes, and re-stir briefly before application. Pack the joints completely using a MAPEI float or rubber trowel, moving diagonally to remove excess material while fresh. When the mix becomes matt (typically 10 to 20 minutes), clean the tiles with a damp hard cellulose sponge, rinsing frequently in separate clean water buckets. For hot, dry, or windy environments, wet-cure the joints with clean water after several hours to achieve maximum physical strength.
Yes, Keracolor FF is CG2WA classified under AS ISO 13007-3, indicating high abrasion resistance and reduced water absorption. For swimming pools, mix it with Fugolastic to enhance durability and chemical resistance for continuous immersion.
Keracolor FF is designed for joints up to 6 mm wide. Using it on wider joints can lead to excessive shrinkage and potential cracking, requiring a coarser grout formulation.
Floors can take light foot traffic after 24 hours at standard temperatures. The grout reaches full readiness after 3 days, and for water immersion, allow a minimum of 7 days to cure.
No, Keracolor FF is not suitable for movement or expansion joints. For these areas, use a flexible sealant like Mapesil AC to accommodate structural movement and prevent cracking.
| Application | Key benefit | Primary trades |
|---|---|---|
| Swimming Pools & Spas | Water-repellent DropEffect® reduces dirt accumulation. Enhanced durability with Fugolastic. | Tilers, Pool Builders |
| Bathroom Wall & Floor Tiling | BioBlock® technology prevents mould growth in high-moisture joints. | Tilers, Bathroom Renovators |
| Polished Porcelain & Natural Stone | Fine-graded aggregates ensure a smooth finish without scratching delicate surfaces. | Tilers, Stone Masons |
| Commercial Garages & Warehouses | High abrasion resistance (CG2WA) handles heavy foot and light vehicle traffic. | Commercial Tilers, Builders |
Achieve a smooth, lump-free paste for consistent colour and strength.
Pour Keracolor FF into a clean container with 25-29% clean water (by weight). Use a low-speed mixer to prevent air bubbles.
Fill joints completely to ensure no voids or weak points remain.
Use a MAPEI float or rubber squeegee to pack the grout into the joints diagonally. Remove excess immediately while fresh.
Wear protective gloves (nitrile or rubber), safety glasses, and protective clothing. Use a dust mask when mixing to avoid inhaling respirable crystalline silica.
Proper surface preparation and additive use ensures grout performance and longevity, especially in demanding environments.
Surface prep: Ensure tile adhesive is fully hardened, typically 24 hours for standard set or 3-4 hours for fast set. Joints must be clean, free of dust, and raked back to at least two-thirds of the tile thickness. For porous tiles or hot/windy conditions, pre-wet joints with clean water.
Primer: Optional. For swimming pools, façades, or heavy traffic floors, replace mixing water with MAPEI Fugolastic synthetic resin to improve adhesion and durability.
| Property | Value |
|---|---|
| Classification | CG2WA (AS ISO 13007-3) |
| Base Chemistry | Cementitious |
| Mixing Ratio | 100 parts Keracolor FF to 25-29 parts water |
| Pot Life | Approx. 2 hours |
| Application Temperature | +5°C to +35°C |
| Joint Width | Up to 6 mm |
| Set To Light Foot Traffic | 24 hours |
| Ready For Use | 3 days |
| Ready For Water Immersion | 7 days |
| Bulk Density | 1,000-1,400 kg/m³ |
| pH Of Mix | Approx. 13 |
| Shrinkage | In compliance with AS ISO 13007.3 |
| Water Absorption After 4 Hours | In compliance with AS ISO 13007.3 |
| Abrasion Resistance | In compliance with AS ISO 13007.3 |
| VOC Content | EC1 Plus (Very low emission) |
| Service Temperature | -30°C to +80°C |