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11

RLA Penapatch HB50 Mortar

A medium-weight repair mortar that rebuilds spalled concrete vertically to 80mm without formwork. 55 MPa at 28 days and a top abrasion rating, with a predictable 2-hour set.

Vendor: RLA
SKU: MORTARRLAHB50/20
Availability: In Stock
$85.68
$85.68
Prices do not include GST
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Flat-rate shipping $17.95 + GST (metro and standard zones). Excludes remote/regional/high-cost postcodes and certain items (DG, oversized, long-length, or bagged products 15 kg+). If your order includes any of these, we will contact you to arrange additional freight charges. Online purchases only.

RLA Penapatch HB50 is a high-build, medium-weight, shrinkage-compensated structural repair mortar for damaged concrete and compatible masonry. It is designed for vertical, overhead and horizontal repairs where the section must be rebuilt with a high-strength, low-permeability mortar rather than a cosmetic patch.

Where to use HB50

  • Spalled or deteriorated concrete caused by reinforcement corrosion.
  • Structural repairs to damaged concrete panels.
  • Vertical, overhead and horizontal reinstatement.
  • Repairs requiring resistance to chloride ingress and carbonation.
  • Concrete and compatible masonry substrates requiring a high-build repair mortar.

Build capability

HB50 is intended for high-build work, including vertical repairs from approximately 5mm to 80mm in normal applications. Greater localised builds may be possible in small pockets or with formwork where permitted by the current technical data. Its polymer-modified, shrinkage-compensated formulation is designed to maintain bond and dimensional stability through thicker repairs.

Preparation and application

Break back all weak or delaminated concrete to sound material and provide a suitable mechanical key. Clean exposed reinforcement as required by the repair specification and use the RLA repair-system primer or reinforcement treatment where specified. Mix only with the stated quantity of clean water and compact the mortar firmly into the prepared repair area.

Limitations

  • Do not feather-edge structural repairs below the minimum repair thickness except where specifically permitted.
  • Do not add excess water or retemper partially set mortar.
  • Movement or cracking in the host substrate can reflect through the repair.
  • Protect fresh work from rapid drying, rain and water contact during early cure.

Compare the range: HB50 sits between fine fairing mortars and heavier high-strength repairs. See Masonry Repair Mortars or the broader Concrete Repair Mortars range.

What is Penapatch HB50 used for?
High-build structural repair of damaged or spalled concrete on vertical, horizontal and overhead surfaces.

How thick can it be applied vertically?
Typically 5–80mm in one application, with deeper small pockets possible where the RLA system permits it.

What compressive strength does it reach?
About 55MPa at 28 days.

How much water is used per 20kg bag?
About 3.0 litres.

High-build polymer-modified structural repair mortar for vertical, horizontal and overhead concrete repairs. Shrinkage-compensated and formulated for low permeability and high abrasion resistance. Typical vertical build is 5–80mm in one application, extending to about 120mm in small pockets or with formwork. 28-day compressive strength is about 55MPa. Suitable for internal and external structural concrete repairs.
Break out unsound concrete to a clean repair edge and remove laitance and contamination. Clean corroded reinforcement to bright metal and use the specified RLA steel primer where required. Pre-soak porous concrete and remove free water, then prime with Rendergrip A or the RLA binder specified for damp or immersed service. Mechanically mix one 20kg bag with about 3.0 litres of clean water for 3–5 minutes. Compact the mortar firmly into the repair and finish without overworking the surface.
Do not apply below 5°C or above 35°C. Do not apply thinner than 5mm except for very localised areas. Do not exceed about 3.0 litres of water per 20kg bag. Do not hand mix or use unsuitable free-fall mixing methods. New concrete substrates should be at least 21 days old. Protect fresh repairs from direct sun, high wind, rain and water contact during early cure.
  • Concrete.
  • Precast and in-situ concrete panels.
  • Masonry.
  • Prepared repair areas around reinforcing steel.

RLA Penapatch HB50 Mortar Physical Properties

RLA Penapatch HB50 Mortar Physical Properties
Property Value
Base Chemistry Polymer-modified, Fibre-reinforced cementitious mortar
Density 2120 kg/m³ (approx.)
Compressive Strength 1 day: 15 MPa, 7 days: 40 MPa, 28 days: 55 MPa
Flexural Strength 1 day: 5 MPa, 7 days: 7 MPa, 28 days: 8.5 MPa
Shrinkage Shrinkage compensated (dimensionally stable)
Application Temperature Min $5^\circ\text{C}$ - Max $35^\circ\text{C}$
Humidity Range 5–80%
Water Vapour Transmission Low (chloride and carbonation resistance)
Water Ratio 3.0 L
Coverage Rate ≈ 1.08 m²
Bed Thickness Up to ~120 mm
Shelf Life 12 months (unopened, Dry storage)
Coverage 106
Mixing Ratio 3.0 litres
Wet Density 2120 kg/m³

RLA Penapatch HB50 Mortar - Use Cases

Here are some common examples on where RLA Penapatch HB50 Mortar used by our customers.

Civil Construction

Concrete Repair for Finishes

Preparing deteriorated structural concrete surfaces for subsequent waterproofing membranes or tile finishes.

Creates a durable, structurally sound and consistent substrate for membrane and tile application, handling varied orientations.

  • Concrete under membrane
  • Concrete under tiles
  • Horizontal & vertical surfaces
  • Requires Megapoxy H primer

Civil Construction

Concrete Spall, Honeycomb Repair

Filling spalled concrete, honeycombing, or rebuilding sections on horizontal and vertical surfaces before membrane or tiling.

Chosen for its high-build capacity and strong bond to concrete, it provides a durable, shrinkage-compensated repair base for subsequent finishes.

  • High build to 80 mm
  • Shrinkage-compensated
  • Strong bond concrete
  • Low chloride ingress

Civil Construction

Precast Panel Edge Repair

Repairing damaged edges and corners on precast concrete panels, requiring high early strength and sharp detailing.

It provides shrinkage compensation and high early strength, enabling crisp edges and rapid return to service for precast elements.

  • Shrinkage-compensated formula
  • High early strength
  • Crisp edge formation
  • 80 mm vertical application

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