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11

RLA Penapatch Fairing Coat Mortar

A fine-textured, fast-setting cementitious fairing compound designed to correct surface defects and imperfections in concrete where only a thin layer is required. Mix with water only; apply up to 5 mm in one pass with excellent bond and negligible shrinkage, leaving a smooth finish that won’t telegraph through architectural coatings.
Vendor: RLA
SKU: MORTARRLAFC/20
Availability: In Stock
$63.24
$63.24
Prices do not include GST

Physical Properties

Base chemistry: Polymer-modified cementitious fairing compound
Colour: Light grey
Packaging: 20 kg bag
Shelf life: 12 months (unopened, dry storage)
Application temperature: 5–35 °c
Water addition (per 20 kg): 5.9–6.0 l
Wet density: ≈ 1800 kg/m³
Yield per bag: ≈ 14 l
Bags per cubic metre: ≈ 71
Single-pass thickness: Up to 5 mm
Working time @ 20 °c: ≈ 25 minutes
Non-workable @ 20 °c: ≈ 50 minutes
Compressive strength: 1 day: 4 mpa; 7 days: 18 mpa; 28 days: 20 mpa
Flexural strength: 1 day: 3.0 mpa; 7 days: 5.0 mpa; 28 days: 7.1 mpa
Drying shrinkage (as 1012.13): <100 µε (7 d); <300 µε (28 d); <450 µε (56 d)
Internal/external use: Yes
Coating over (10–35 °c): Typically after ~48 hours; allow +24 h if <10 °c
Shipping & Delivery

$15.95 + GST for Australia-wide shipping, excluding DG, oversized, long-length, and bagged items over 15kg. Rural, remote areas and site deliveries are also ineligible. If your order includes any of these, we will contact you to arrange additional freight fees. Online purchases only.

Use RLA Fairing Coat Mortar for: Thin-build rectification of concrete blemishes; closing surface imperfections prior to coatings; vertical fairing and feather-edging; stand-alone finish where a smooth, uniform surface is required.

RLA Fairing Coat Mortar: A Technical Overview

RLA Fairing Coat Mortar is a polymer-modified, fine-textured cementitious compound formulated for thin repairs up to 5 mm in a single application. It develops exceptional adhesion to concrete and masonry with negligible shrinkage, curing to a smooth surface that does not reflect through subsequent architectural coatings. Supplied in 20 kg bags, it mixes with 5.9–6.0 L water, yields ~14 L, and has an indicative wet density of ~1800 kg/m³. Apply between 5–35 °C on prepared, SSD substrates for reliable, uniform fairing.
25 min
Typical working time @ 20 °C

Core Features & Specifications

  • Thin-build up to 5 mm in one pass; suitable for vertical fairing and feather edges.
  • Fast setting with ~25 min working time and ~50 min to no longer workable @ 20 °C.
  • Mix-with-water simplicity: 5.9–6.0 L per 20 kg (yield ~14 L).
  • Smooth finish that won’t telegraph through architectural coatings.
  • Internal and external use; application window 5–35 °C.
  • 28-day strengths (typical): Compressive ~20 MPa, Flexural ~7.1 MPa.
  • Drying shrinkage (AS 1012.13): <100 µε (7 d), <300 µε (28 d), <450 µε (56 d).
  • Shelf life: 12 months (unopened, stored dry). Packaging: 20 kg bags.

The RLA Fairing Coat Mortar Advantage

  • Produces a uniform, paint-ready finish with minimal risk of telegraphing.
  • Fast turnaround: workable in minutes and coatable from 48 hours (10–35 °C conditions; check coating manufacturer guidance).
  • Predictable results using clear water addition, yield, and temperature parameters.
  • Strong adhesion and negligible shrinkage help reduce rework and call-backs.

Proactive Troubleshooting

Scenario: Over-watering to extend working time

Potential Outcome: Low strength and extended cure, poor trowelability.

Adheseal Best Practice: Keep to 5.9–6.0 L/20 kg; mix to a smooth, soft mortar and do not re-temper once set begins.

Scenario: Applying in hot, windy conditions without curing

Potential Outcome: Premature drying, poor workability, surface defects.

Adheseal Best Practice: Use chilled water for mixing; apply a compatible curing agent on exposed repairs and those in direct sun or strong winds.

Applications in Practice: Trade Scenarios

For Builders (On-site Applicator): Pre-paint fairing of precast panels

The Professional's Challenge

Eliminate pinholes, bug-holes and minor edge chips quickly so coating crews can proceed without visible telegraphing.

The Adheseal Solution: Engineered Certainty in Practice

Prepare to sound concrete and SSD; trowel apply up to 5 mm in a single pass. Smooth off and allow to cure; coatings can typically proceed after ~48 hours subject to conditions and coating spec.

Best Practice Note

In warm/windy conditions, apply a curing agent after the final trowel to prevent flash drying and retain workability during placement.

For Remedial Contractors: Thin repairs to honeycombing and form tie marks

The Professional's Challenge

Achieve a tight, durable fairing layer that blends with adjacent surfaces without cracking or debonding.

The Adheseal Solution: Engineered Certainty in Practice

Mechanically key the surface, remove laitance and pre-dampen to SSD. Mix with 5.9–6.0 L water per bag; trowel and feather as required.

Best Practice Note

Avoid over-working the surface; protect from rapid drying and implement curing where exposed.

For Asset Maintenance: Stand-alone finish in architectural concrete touch-ups

The Professional's Challenge

Blend repairs seamlessly where no coating is planned, maintaining a durable, uniform appearance.

The Adheseal Solution: Engineered Certainty in Practice

Apply as a thin fairing coat with careful finishing. Product can be left exposed as the final coat where appropriate.

Best Practice Note

Respect the 5–35 °C application window; in cooler weather, use warm mixing water to maintain workability.

Frequently Asked Questions

What thickness can I apply in a single pass?

Apply up to 5 mm per application. You can feather-edge for local patching, but avoid over-working the surface; build in additional passes if greater build is required.

How much water per 20 kg bag?

Use 5.9–6.0 L of clean water. Add powder to liquid while mixing to achieve a smooth, soft mortar. Do not re-temper once setting has commenced.

When can I over-coat?

Under 10–35 °C conditions, finishes can typically be applied after ~48 hours. For <10 °C, allow a further 24 hours. Always follow the coating manufacturer’s requirements.

What are the recommended application temperatures?

Apply between 5–35 °C. Use warm water in cool conditions and chilled water in hot conditions to optimise workability and setting.

Can it be left exposed as the final coat?

Yes. The mortar can be left as a stand-alone finish, or it can be over-coated with suitable protective or decorative systems.

Applications & Benefits

Product applications, benefits, and relevant trades
Application / Use Case Key Benefit Primary Trades
Infill over surface imperfections, bug-holes, tie holes Thin-build up to 5 mm with smooth, uniform finish Builders, remedial contractors
Vertical fairing of columns, beams, soffits Fast setting; excellent adhesion and negligible shrinkage Builders, asset maintenance
Over-skimming other RLA mortars for a uniform surface Consistent texture ready for coatings or stand-alone finish Remedial contractors, precast installers
Stand-alone architectural touch-ups Smooth finish that won’t telegraph through coatings; can be left exposed Asset maintenance, builders

Applying RLA Fairing Coat Mortar: Enhanced Protocols & Best Practices

  1. Surface Preparation

    Mechanically remove laitance and weak material; clean thoroughly. Pre-dampen to SSD and ensure no standing water remains.

    Mechanical key

    Scabbling, grinding, or high-pressure water-blasting to provide a consistent key.

    Moisture conditioning

    Pre-soak, then allow surface to return to SSD prior to application.

    Timing: New concrete must cure at least 21 days before fairing.
    Pro Tip: On highly porous substrates, apply Rendergrip A before pre-soaking to reduce flash drying.
  2. Mixing

    Add powder to 5.9–6.0 L of clean water per 20 kg while mixing with a low/medium-speed paddle to a smooth, soft mortar.

    Add powder to liquid

    Minimises lumps and ensures uniform consistency. Do not re-temper once set begins.

    Temperature control

    Use warm water in cool weather and chilled water in hot conditions to optimise working time.

    Timing: Use only what can be placed within the working time (~25 min @ 20 °C).
    Pro Tip: Keep mixing gear and buckets clean to maintain finish quality.
  3. Application & Finishing

    Trowel apply to the required finish. Limit single-pass thickness to 5 mm; feather-edge as needed for patching.

    Trowelling

    Apply with firm pressure to ensure full contact; avoid over-working the surface.

    Timing: Product becomes non-workable at roughly ~50 min @ 20 °C.
    Pro Tip: In hot/windy or direct sun, apply a curing agent immediately after finishing.
  4. Curing & Over-Coating

    Protect from premature drying. Use a compatible curing agent on exposed repairs and in warm or windy conditions. Coatings can generally be applied after ~48 hours at 10–35 °C; allow longer below 10 °C.

    Pro Tip: Confirm moisture/condition meets the coating manufacturer’s requirements before over-coating.

Limitations & Safety

Product Limitations

!
Not for substrates subject to rising damp or wet areas.
!
Apply only between 5–35 °C; adjust mixing water temperature to suit site conditions.
!
Do not add excess water; it will reduce strength and can extend cure time.
!
Maximum single-pass thickness is 5 mm.

Safety & Handling Requirements

Personal Protective Equipment

Wear gloves, eye protection and a suitable dust mask/respirator when handling powder and mixing. Avoid skin contact; wear protective clothing.

🪟
Ventilation

Ensure good ventilation during use, particularly indoors or in confined areas.

🧯
Storage & Handling

Store sealed in a cool, dry place; keep off cold floors and out of direct sunlight. Shelf life is 12 months in unopened packaging.

🚑
Emergency First Aid
Eyes:
Rinse cautiously with water for several minutes. Remove contact lenses if easy. Continue rinsing and seek medical advice.
Skin:
Wash with soap and water; remove contaminated clothing.
Inhaled:
Move to fresh air and rest. Seek medical attention if symptoms persist.
Swallowed:
Rinse mouth; do not induce vomiting. Seek medical attention.

Refer to the latest Safety Data Sheet (SDS) for full health and handling information.

RLA Fairing Coat Mortar Application Guide

Concrete (vertical/horizontal fairing)

Remove oil/grease/contaminants; break back to sound substrate. Mechanically key by scabbling, grinding or water-blasting. Pre-dampen to SSD; ensure no free water remains. New concrete must be cured for at least 21 days.

Primer optional / SSD required

On highly porous substrates, apply RLA Rendergrip A prior to pre-soaking to reduce flash drying and retain workability. For exposed/warm conditions, also use as a curing aid after finishing.

RLA Rendergrip A

Cementitious Masonry

Remove weak/friable material; clean and pre-dampen to SSD. Create a light mechanical key where necessary.

Primer recommended where suction is high

Use RLA Rendergrip A on highly porous surfaces to improve open time and placement quality.

RLA Rendergrip A
RLA Penapatch Fairing Coat Mortar
Vendor: RLA
RLA Penapatch Fairing Coat Mortar
$63.24
Vendor: RLA
RLA Penapatch Fairing Coat Mortar
$63.24

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