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11

Ardex RA 142 Structural Crack Injection Epoxy

Structural crack repair that actually penetrates. RA 142's 190 cps viscosity gets into cracks as fine as 0. 05mm, then cures to 70 MPa compressive strength at 7 days, restoring monolithic concrete integrity. Works for gravity feed or pressure injection on horizontal and vertical surfaces.
Vendor: Ardex
SKU: INJARDRA142
Availability: Out Of Stock
$143.22
$143.22
Prices do not include GST
Shipping & Delivery

Flat-rate shipping $17.95 + GST (metro and standard zones). Excludes remote/regional/high-cost postcodes and certain items (DG, oversized, long-length, or bagged products 15 kg+). If your order includes any of these, we will contact you to arrange additional freight charges. Online purchases only.

Description
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Hairline to fine concrete cracks compromise structural integrity. ARDEX RA 142's super low viscosity (190 cps) penetrates even the tightest 0.05mm cracks. It structurally fuses concrete for lasting repair, restoring monolithic strength.

Why this product exists

Concrete structures often develop hairline to fine cracks. These micro-fractures can impact the long-term durability and load-bearing capacity of a slab or element. ARDEX RA 142 is a two-component, solvent-free epoxy adhesive engineered for the structural repair of these dormant concrete cracks, from 0.05mm to 3mm wide. Its formulation ensures deep penetration for both gravity-feed and pressure injection applications, making it suitable for restoring the integrity of horizontal and vertical concrete surfaces. It also serves as a robust bonding agent for concrete and forms a high-strength mortar for spall repair when mixed with aggregate.

The numbers that matter

  • Mixed Viscosity: 190 cps. This super low viscosity allows ARDEX RA 142 to penetrate cracks as fine as 0.05mm. It fills the entire crack profile, ensuring a complete and structural bond even in the tightest fissures.
  • Compressive Strength: 70 MPa (7 days). Once cured, this epoxy develops exceptional compressive strength. This effectively restores the monolithic strength of the concrete, preventing further deterioration and maintaining structural performance.
  • Shear Bond Strength: 11 MPa (7 days). A high shear bond strength ensures ARDEX RA 142 creates a tenacious bond between the crack faces or between new and old concrete. This resistance to shearing forces prevents delamination and ensures long-term repair stability.
  • Gel Time: 20 minutes (at 24°C). A 20-minute gel time provides adequate working time for application, especially during complex injection procedures. It ensures the epoxy can be fully placed before curing begins, while still allowing for efficient project completion.

What it's like to use

ARDEX RA 142 comes in a dual cartridge system, simplifying mixing and dispensing. Proper surface preparation is critical: concrete must be clean, dry (for best results), and mechanically roughened for optimal adhesion. For vertical crack injection, ARDEX RA 88 is the recommended capping paste to secure injection ports and seal the crack surface, forming a complete system. Maintain ambient and substrate temperatures between 10°C and 35°C. Lower temperatures will slow the cure, while higher temperatures accelerate it. Clean tools immediately after use with white spirits or mineral turps before the epoxy hardens.

Where this product excels

  • Civil Construction: For structural repair of dormant hairline to fine cracks in concrete bridge decks, columns, and beams, restoring the load-bearing capacity of these critical elements.
  • Flooring & Masonry: As a high-strength bonding agent for pre-cast concrete elements or for repairing spalls and shear fractures in concrete slabs, particularly in industrial or commercial settings.
  • Waterproofing: Preparing concrete substrates by structurally repairing dormant cracks before the application of waterproofing membranes, ensuring a stable and intact base for long-term system performance.

How it fits in a real system

ARDEX RA 142 is a core component of the Ardex concrete repair system for structural crack injection. When addressing vertical cracks, it works in conjunction with Ardex RA 88 Plus Multi-Purpose Epoxy Repair Adhesive. RA 88 acts as the capping paste, sealing the crack face and securing injection ports, creating the necessary containment for RA 142 to be pressure-injected into the crack. This sequence ensures the super low viscosity RA 142 effectively penetrates and fills the entire crack network for a comprehensive structural repair.

Choose this when

  • When structurally repairing dormant hairline to fine concrete cracks (0.05mm to 3mm) in slabs, columns, or beams.
  • When high bond strength is required to restore monolithic behaviour to concrete sections or to bond hardened concrete together.
  • When preparing concrete surfaces by filling minor cracks and spalls prior to applying waterproofing membranes or other flooring systems.
  • When making high-strength spall repairs by mixing the epoxy with a suitable aggregate.

Don't use this when

  • Not for: Cracks wider than 3mm; consider ARDEX RA 144 for medium cracks.
  • Not for: Cracks subject to movement; this is a rigid, structural repair, not a flexible sealant for active joints.
  • Not for: Applications below 10°C or above 35°C, as this affects cure rates and product performance.
  • Not for: Stopping seeping or flowing water; cracks must be dry for best results, or water flow must be stopped prior to injection.
  • Not for: Thinning with solvents, which will prevent proper curing and compromise performance.

Understanding the Ardex Epoxy Repair Range

ARDEX RA 142 is specifically engineered for the structural injection of hairline to fine concrete cracks. For wider cracks (beyond 3mm), ARDEX RA 144 provides a suitable solution with a slightly higher viscosity designed to fill larger voids effectively. When performing vertical crack injection, ARDEX RA 142 is designed to be paired with Ardex RA 88 Plus Multi-Purpose Epoxy Repair Adhesive, which functions as a high-strength capping paste. RA 88 creates the essential seal and secures the injection ports, allowing RA 142 to be precisely injected into the crack network and achieve its full structural repair potential.

Common Questions
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Frequently asked questions

Can ARDEX RA 142 repair cracks subject to ongoing movement?

No, ARDEX RA 142 is not designed for active cracks. It is formulated for dormant cracks in structures where the cause of cracking has been addressed and further movement is not expected.

What crack sizes is ARDEX RA 142 suitable for?

ARDEX RA 142 is engineered for hairline to fine cracks, specifically those between 0.05mm and 3mm. Its low viscosity of 190 cps ensures deep penetration into these narrow defects.

How does ARDEX RA 142 contribute to structural integrity?

This epoxy provides significant structural strength, achieving 70 MPa compressive and 50 MPa tensile strength after 7 days. This allows it to restore load-bearing capacity to cracked concrete members when used correctly.

Can this epoxy be used to stop active water leaks?

No, ARDEX RA 142 is not designed to stop seeping or flowing water. While it can be applied in moist environments, all standing or flowing water must be stopped and removed before application for effective repair.

Uses & Benefits
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Applications and benefits

Where ARDEX RA 142 is used, what it delivers, and who uses it
Application Key benefit Primary trades
Gravity-feed horizontal crack repair (0.05mm - 3mm) Deep penetration into hairline cracks and restoration of concrete's structural load-bearing capacity (70 MPa compressive strength). Concrete repairers, Civil contractors
Pressure injection for vertical cracks (with ARDEX RA 88) Ensures full crack void fill in vertical sections, restoring structural integrity and preventing further damage. Structural engineers, Concrete repairers
Bonding hardened concrete to hardened concrete Achieves a high-strength, permanent bond (11 MPa shear bond at 7 days) for concrete sections. Concreters, Commercial builders
Epoxy mortar for spall repair (with aggregate) Creates a durable, high-strength repair up to 35mm thick, resisting further deterioration. Concrete maintenance, Remedial builders
How To Apply
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Applying Ardex RA 142: Protocols & Best Practices

  1. Crack & Surface Preparation

    A successful repair starts with proper preparation. Ensure the concrete is sound, clean, and completely dry. New concrete must be cured for at least 28 days.

    Crack Cleaning

    Use a wire brush to clean the crack surface. Blow out all dust, debris, and contaminants from within the crack using clean, oil-free compressed air. This step is critical for achieving a full structural bond.

    Crack Chasing (Optional)

    For hairline cracks in horizontal slabs, consider using a grinder with a diamond blade to cut a V-groove. This creates a small reservoir, making it easier to gravity-feed the epoxy and ensuring a complete fill.

  2. Cartridge Setup & Purging

    Proper cartridge preparation prevents mix issues and ensures consistent performance.

    Prepare and Purge

    Place the 470mL cartridge into the dispenser gun. Remove the plastic cap and plug, then dispense a small amount of material into a disposable container until both Part A and Part B are flowing evenly.

    Attach Nozzle

    Attach the static mixing nozzle to the cartridge. Dispense and discard the first 1-2 trigger pulls of material to ensure a perfectly mixed product from the start.

  3. Application & Injection

    Select the application method based on the crack's orientation.

    Horizontal Cracks (Gravity Feed)

    Slowly dispense the mixed epoxy directly into the prepared crack or V-groove. Allow the product's self-levelling properties to fill the void completely. Re-apply if necessary to ensure the crack is filled flush to the surface.

    Vertical Cracks (Pressure Injection)

    Securely attach injection ports along the crack and seal the crack face with Ardex RA 88 Capping Paste. Start injecting at the lowest port and continue until epoxy flows from the port above. Plug the first port and move to the next, repeating until the entire crack is filled.

    Pro Tip: The gel time is approximately 20 minutes at 24°C. Work in manageable sections and replace the nozzle if the epoxy begins to gel. Do not try to force gelled product.
  4. Curing and Finishing

    Allow the repair to achieve full strength before proceeding.

    Curing Time: Ardex RA 142 is fully cured and ready for grinding or over-coating in 24 hours. Once cured, any capping paste and injection ports can be removed with a chisel or grinder.
Limitations and Safety Info
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Product limitations

  • Not for: Cracks subject to ongoing movement. Repairs must ensure the underlying cause of cracking is resolved.
  • Not for: Stopping active seeping or flowing water. Water must be stopped and removed prior to application.
  • Do not: Thin with solvents, as this will prevent the product from curing correctly.
  • Maximum mortar thickness: 35mm per coat when used for spall repair with aggregate.

Safety and handling

ARDEX RA 142 is considered hazardous. Always refer to the Safety Data Sheet (SDS) before use.

Personal protective equipment

Wear suitable gloves and eye/face protection to avoid skin and eye contact. Obtain special instructions before use.

First aid

  • Inhalation: Supply fresh air. If symptoms occur, seek medical advice.
  • Skin Contact: Wipe off affected area and wash skin with running water and soap.
  • Eye Contact: Rinse with plenty of clean water for at least 15 minutes and seek immediate medical advice. Causes serious damage to eyes.
  • Ingestion: If swallowed, drink plenty of water in small portions. Do not induce vomiting. Seek medical advice immediately.

Storage and disposal

Store in original unopened packaging in a dry place between 13°C and 27°C at 50% relative humidity. Shelf life is 24 months. Do not empty into drains. Dispose of material and containers in a safe manner as per local regulations and SDS.

Suitable Substrates
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Substrate guide

Proper surface preparation is critical for achieving a reliable structural bond and preventing premature failure in concrete repair applications.

Concrete

Surface prep: Old concrete must be clean, profiled, or textured. New concrete requires a minimum 28-day cure. All surfaces must be sound and free of dust, dirt, grease, wax, oil, or other contaminants. Smooth concrete should be mechanically roughened with a wire brush or sandpaper.

Primer: Not required. ARDEX RA 142 serves as its own bonding agent.

Ardex RA 142 Structural Crack Injection Epoxy Physical Properties

Ardex RA 142 Structural Crack Injection Epoxy Physical Properties
Property Value
Colour Amber tint
Mixed Viscosity 190 cps
Gel Time (+24°C) 20 minutes
Compressive Strength (7 days) 70 MPa
Tensile Strength (7 days) 50 MPa
Shear Bond Strength (2 days) 8 MPa
Shear Bond Strength (7 days) 11 MPa
Elongation at break (7 days) 1.8%
Water Absorption (24 hours) ~0.2%
Application Temperature Range 10°C to 35°C
Cure Time (Full) 24 hours
Shelf Life 24 months
Packaging 470mL dual cartridge

Ardex RA 142 Structural Crack Injection Epoxy - Use Cases

Here are some common examples on where Ardex RA 142 Structural Crack Injection Epoxy used by our customers.

Civil Construction

Repair Hairline Concrete Cracks

When fine, dormant concrete cracks (0.05-3mm) compromise structural integrity in slabs or walls.

Its super low 190 cps viscosity ensures deep penetration into the tightest cracks, structurally fusing concrete to restore strength.

  • 190 cps mixed viscosity
  • 0.05mm crack penetration
  • 70 MPa compressive strength
  • 11 MPa shear bond strength

Civil Construction

Concrete Spall Repair Mortar

Repairing damaged concrete sections requiring a high-impact, durable infill where aggregate can be added.

Mixed with aggregate, it forms a robust epoxy mortar, providing high compressive strength for durable and impact-resistant repairs up to 35mm thick.

  • 70 MPa compressive strength
  • 35mm maximum mortar thickness
  • Mix with 4-5 parts aggregate
  • 11 MPa shear bond strength

Civil Construction

Bond Fresh to Hardened Concrete

When bonding new concrete overlays or repairs to existing hardened concrete substrates for monolithic performance.

It creates a strong, durable bond between concrete layers, ensuring structural continuity and preventing delamination.

  • 11 MPa shear bond strength
  • 70 MPa compressive strength
  • Interior and exterior slabs
  • 10°C to 35°C application

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