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11

Sikaflex Construction AP+ Polyurethane Sealant

Seal movement and connection joints in porous substrates with Sikaflex Construction AP+ Polyurethane Sealant, featuring ±25% movement capability and non-sag performance up to 30 mm width.

Vendor: Sika
SKU: SIKACONGR/SSG/BOX
Availability: Out Of Stock
$311.80
$311.80
Prices do not include GST
Adheseal tool

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Shipping & Delivery

Flat-rate shipping $17.95 + GST (metro and standard zones). Excludes remote/regional/high-cost postcodes and certain items (DG, oversized, long-length, or bagged products 15 kg+). If your order includes any of these, we will contact you to arrange additional freight charges. Online purchases only.

For movement and connection joints on porous substrates and general indoor or outdoor sealing, Sikaflex Construction AP+ provides a flexible, moisture-curing barrier. This polyurethane sealant manages joint movement on high-exposure facades, concrete structures, and metal connections without sagging or losing its seal.

How it works

Sikaflex Construction AP+ cures on exposure to atmospheric moisture to form a tough, elastic joint sealant. The polyurethane chemistry delivers non-sag performance on vertical and soffit joints up to 30 mm wide, preventing the wet sealant from slumping out of overhead or wall joints before it cures. It cures at approximately 3 mm per 24 hours, giving installers a long 160-minute tooling window to neat-finish the joint. The neutral, non-corrosive formulation will not degrade metal substrates like aluminium, stainless steel, or galvanised steel. Once fully cured, the sealant can be painted over with most conventional facade coating systems, though non-flexible paints may crack if the joint moves.

Numbers that matter

  • ±25% movement capability (ASTM C 719 / ISO 9047): Absorbs the expansion and contraction of concrete panels, masonry joints, and metal connection joints without adhesive or cohesive failure.
  • 700% tensile strain at break (ISO 37): High elasticity that allows the cured joint to stretch far beyond its normal design limits under extreme thermal or structural stress.
  • 160-minute tooling time: Generous working window to dry-tool a textured, concrete-like surface or wet-tool a smooth profile before the sealant skins.
  • −40 °C to +70 °C service temperature: Maintains elastomeric properties and joint adhesion through extreme sub-zero winter temperatures and high summer sun exposure on metal facades.
  • 2:1 joint width-to-depth ratio: Must be maintained for joints between 10 mm and 40 mm wide to ensure the cured polyurethane distributes stress correctly across the joint depth.

Where to use it

Sikaflex Construction AP+ adheres to both porous and non-porous building substrates, including:

  • Concrete, aerated concrete, bricks, mortars, and cement-based renders.
  • Aluminium, anodised aluminium, stainless steel, galvanised steel, copper, brass, and titanium-zinc.
  • Glazed tiles and powder-coated metals.
  • PVC.

Limitations

  • Do not use on natural stone, as staining may occur.
  • Do not use on bituminous substrates, natural rubber, EPDM rubber, or building materials that bleed oils, plasticisers, or solvents.
  • Do not use to seal joints in and around swimming pools.
  • Do not use for joints under water pressure or for permanent water immersion.
  • Do not expose uncured sealant to alcohol-containing products, as they interfere with the cure reaction.
  • White colour variants may experience aesthetic yellowing under prolonged UV or chemical exposure; this change does not affect the technical performance or durability of the sealant.

Substrate preparation and priming

All substrates must be clean, dry, sound, and free from oils, grease, dust, and loose particles. While the sealant adheres without primers for standard applications, critical or highly stressed joints require the following pre-treatments:

  • Aluminium, anodised aluminium, stainless steel, galvanised steel, powder-coated metals, or glazed tiles: Clean and pre-treat with Sika Aktivator-205 using a clean towel. Allow a flash-off time of 15 minutes to 6 hours before sealing.
  • Copper, brass, and titanium-zinc: Clean and pre-treat with Sika Aktivator-205, allow flash-off, then apply Sika Primer-3 N with a brush. Allow a further 30 minutes to 8 hours flash-off.
  • PVC: Clean and prime with Sika Primer-215 applied with a brush. Allow 30 minutes to 8 hours flash-off before sealing.
  • Concrete, aerated concrete, cement-based renders, mortars, and bricks: Prime with Sika Primer-3 N applied with a brush. Allow 30 minutes to 8 hours flash-off before sealing.

Frequently asked questions

What types of joints can Sikaflex Construction AP seal?

Sikaflex Construction AP is designed for movement and connection joints in construction, particularly on porous substrates. It accommodates joint widths from 10 mm to 40 mm with a recommended 2:1 width-to-depth ratio for optimal performance and durability.

Can I paint over Sikaflex Construction AP?

Yes, it can be painted over with many conventional facade coating paint systems. For best results, allow the sealant to fully cure first. Note that non-flexible paint systems may crack due to the sealant's inherent elasticity and movement capability.

Is this product suitable for natural stone?

No, Sikaflex Construction AP is not recommended for use on natural stone. It is also not for use on bituminous substrates, natural rubber, EPDM, or materials that may bleed oils or plasticizers.

What is the movement capability of this sealant?

Sikaflex Construction AP offers a movement capability of ±25%, as tested to ISO 9047 and ASTM C 719 standards. This ensures the joint remains sealed even with significant structural movement.

Applications and benefits

Where Sikaflex Construction AP is used, what it delivers, and who uses it
Application Key benefit Primary trades
Movement joints in concrete & masonry facades Withstands ±25% joint movement, preventing cracking and water ingress. Concrete contractors, facade installers, builders
General perimeter sealing on porous substrates Provides reliable adhesion and durable weather resistance on common building materials. General builders, renovators, maintenance crews
Vertical and soffit joint sealing up to 30 mm width Non-sag properties ensure the sealant stays in place without slump during application. Facade installers, mastic men, concrete repairers
Joints requiring over-painting for aesthetic finish Compatible with many paint systems, allowing for a seamless, uniform surface appearance. Painters, builders, facade specialists

Applying Sikaflex Construction AP+: Enhanced Protocols & Best Practices

  1. Surface Preparation

    Ensure substrates are sound, dry, and free from dust, oil, grease, laitance, and loose coatings. Mechanically clean where necessary and repair damaged arrises.

    Mechanical Cleaning

    Wire brush, grind, or grit blast to remove weak layers. Vacuum to remove dust.

    Priming

    Prime per substrate: porous (Primer-3 N), selected metals (Aktivator-205 ± Primer-3 N), PVC (Primer-215). Avoid puddling.

    Timing: Substrate temperature must be +5 °C to +40 °C and at least 3 °C above dew point.
    Pro Tip: Use masking tape for crisp lines and remove within the skin time.
  2. Backing & Sizing

    Insert closed-cell polyethylene backing rod to regulate sealant depth and provide a bond-breaker.

    Facade Joints

    Target width:depth of 1:0.5 (≥8 mm depth; 8–40 mm width typical).

    Floor Joints

    Target width:depth ~1:0.8 with robust edge preparation.

    Timing: Prime immediately before sealant where specified; respect activator waiting times.
    Pro Tip: Keep cartridges/foils between +5 °C and +40 °C for smooth extrusion.
  3. Application & Finishing

    Cut nozzle to suit joint width. Gun sealant ensuring full sidewall contact and no air entrapment. Tool firmly for a dense surface.

    Tooling

    Use a compatible, non-solvent tooling agent; avoid solvent-containing fluids.

    Cleanup

    Clean equipment immediately after use; cured material requires mechanical removal.

    Timing: Typical skin time ~120 min at 23 °C/50% RH; tooling window ~100 min; curing ~2 mm/24 h.
    Pro Tip: Remove masking within skin time to prevent edge tear; maintain joint temperature control in hot/cold conditions.

Product limitations

  • Not for: Natural stone, as it may cause staining or adverse reactions.
  • Not for: Bituminous substrates, natural rubber, EPDM rubber, or building materials known to bleed oils, plasticizers, or solvents, as these can attack the sealant.
  • Not for: Sealing joints in or around swimming pools, or for joints under water pressure or permanent water immersion. This product is not designed for submerged conditions.
  • Avoid: Exposing uncured sealant to alcohol-containing products, as this will interfere with the curing process.
  • Consider: Non-flexible paint systems may crack when applied over the sealant due to its elasticity. Test compatibility first.

Safety and handling

Sikaflex Construction AP is not classified as a hazardous substance or mixture. However, standard precautions should be followed.

Personal protective equipment

Chemical-resistant, impervious gloves (butyl rubber/nitrile rubber recommended) and safety glasses are recommended. Inadequate ventilation may require respiratory protection.

Ventilation

Use adequate ventilation to prevent exposure to vapours. Local exhaust ventilation may be required in enclosed spaces.

First aid

  • Inhaled: Move to fresh air. Consult a physician if symptoms persist.
  • Skin contact: Wash off with soap and plenty of water immediately. Remove contaminated clothing and shoes. Consult a physician if irritation develops.
  • Eye contact: Flush eyes with water as a precaution. Remove contact lenses and keep eyes wide open while rinsing.
  • Swallowed: Clean mouth with water. Do not induce vomiting. Never give anything by mouth to an unconscious person. Drink plenty of water.

Storage and disposal

Store in dry conditions, protected from direct sunlight, at temperatures between +5 °C and +25 °C. Shelf life is 12 months from production in original, unopened packaging. Dispose of waste via a licensed waste management company; do not contaminate waterways.

Substrate guide

Proper surface preparation and priming are critical for ensuring optimal adhesion and long-term joint performance. Primers improve adhesion but are not a substitute for proper cleaning or surface strength.

Porous substrates (Concrete, renders, bricks)

Surface prep: Ensure the surface is clean, dry, sound, and free from oils, grease, dust, and loose particles.

Primer: Required. Apply Sika® Primer-3 N with a brush. Allow a flash-off time of 30 minutes to 8 hours before sealing.

Non-porous substrates (Aluminium, galvanised steel, glazed tiles, powder-coated metals)

Surface prep: Clean and degrease thoroughly. Surfaces must be dry and free from contaminants.

Primer: Optional. For critical applications, use Sika® Aktivator-205 wiped on with a clean towel. Allow a flash-off time of 15 minutes to 6 hours.

Other metals (Copper, brass, titanium-zinc)

Surface prep: Clean and degrease thoroughly.

Primer: Required. First, pre-treat with Sika® Aktivator-205 (wiped on), then after flash-off, apply Sika® Primer-3 N with a brush. Allow 30 minutes to 8 hours flash-off before sealing.

PVC

Surface prep: Clean the surface to remove any contaminants.

Primer: Required. Apply Sika® Primer-215 with a brush. Allow a flash-off time of 30 minutes to 8 hours before sealing.

Sikaflex Construction AP+ Polyurethane Sealant Physical Properties

Sikaflex Construction AP+ Polyurethane Sealant Physical Properties
Property Value
Composition Polyurethane
Packaging 600 ml foil pack
Shelf Life 12 months from production
Storage Conditions Dry, protected from direct sunlight, +5 °C to +25 °C
Colour Options Concrete Grey, Black, White
Density 1.25 kg/l approx.
Shore A Hardness 24 approx. (after 28 days)
Secant Tensile Modulus at 100% Elongation (23 °C) 0.35 N/mm2 approx.
Secant Tensile Modulus at 100% Elongation (-20 °C) 0.50 N/mm2 approx.
Tensile Strain at Break 700% approx.
Movement Capability ±25% (ISO 9047, ASTM C 719)
Elastic Recovery 90% approx.
Tear Propagation Resistance 5.0 N/mm approx.
Service Temperature −40 °C to +70 °C
Joint Width Range 10 mm to 40 mm
Recommended Width to Depth Ratio 2:1
Sag Flow 0 mm (20 mm profile, 50 °C)
Ambient Air Temperature for Application +5 °C to +40 °C (min. 3 °C above dew point)
Substrate Temperature for Application +5 °C to +40 °C
Curing Rate 3 mm/24 hours approx. (23 °C / 50% r.h.)
Skinning Time 180 minutes approx. (23 °C / 50% r.h.)
Tooling Time 160 minutes approx. (23 °C / 50% r.h.)
VOC Content 3% w/w (SDS)

Sikaflex Construction AP+ Polyurethane Sealant - Use Cases

Here are some common examples on where Sikaflex Construction AP+ Polyurethane Sealant used by our customers.

Masonry

Facade Movement Joints Sealing

Sealing vertical or horizontal expansion joints in concrete, brick, or rendered facades exposed to weather.

Elastic polyurethane with ±25% movement capability accommodates building expansion and contraction, maintaining weather integrity.

  • ±25% movement (ASTM C 719)
  • Non-sag 0 mm (20 mm profile)
  • Adhesion to porous concrete
  • Service temperature −40 °C to +70 °C

Civil Construction

External Concrete Connection Joints

Sealing connection joints in concrete walls, precast elements, or external floor slabs with expected movement.

Its ±25% movement and strong adhesion secure joints on concrete, enduring weather and structural stresses.

  • ±25% movement (ISO 9047)
  • Shore A hardness 24
  • 700% tensile strain at break
  • Adhesion to concrete

Glazing

Window Door Frame Perimeter

Creating durable, paintable seals around window and door frames on various building substrates externally.

Provides flexible, weather-resistant perimeter sealing with good adhesion and paintability, allowing for a clean finish.

  • Paintable (many systems)
  • Good adhesion to PVC
  • Adhesion to aluminium
  • 160 minutes tooling time

Caulking

General Building Perimeter Sealing

For non-critical internal or external perimeter sealing around window frames, door openings, or general building interfaces.

A ready-to-use 1-component sealant providing reliable adhesion and weather resistance for diverse building materials, and can be painted.

  • Non-corrosive
  • Paintable many systems
  • 3 mm/24 hour cure
  • Adhesion porous substrates

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