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Pasco Aquastop

Pasco Aquastop is a hydrophilic polymer rubber waterstop for below-ground concrete joints and penetrations. On contact with water, it expands 100-300%, forming a self-healing, pressure-tight seal that holds back more than 70m of hydrostatic head, even through repeated wet/dry cycles. No welding, no split forming, just roll it in and let the bentonite do the work. With over 450% elongation, it handles minor joint movement without cracking.
Vendor: Pasco
SKU: AQUASTOP19X25/5
Availability: In Stock
$69.70
$69.70
Prices do not include GST
Shipping & Delivery

Flat-rate shipping $17.95 + GST (metro and standard zones). Excludes remote/regional/high-cost postcodes and certain items (DG, oversized, long-length, or bagged products 15 kg+). If your order includes any of these, we will contact you to arrange additional freight charges. Online purchases only.

Concrete joints below ground are a prime entry point for water. Stopping that infiltration demands a positive, active barrier, not just a passive resistance. Pasco Aquastop delivers certainty in these critical areas, transforming a potential leak path into a permanently sealed barrier, even under pressure.

Why this product exists

Leaks in basements, lift pits, or tunnels start small. They escalate into structural degradation, demanding costly remediation. Pasco Aquastop exists to prevent this from the outset. It’s a flexible hydrophilic polymer rubber waterstop, specifically engineered for non-moving construction joints and penetrations in concrete structures below ground. Unlike traditional PVC or rubber waterbars that rely on complex welding or split forming, Aquastop integrates a bentonite clay mechanism. On contact with water, its charged microscopic platelets attract water molecules, initiating a controlled expansion of 100-300%. This forms an impermeable, self-healing, pressure-tight seal. As hydrostatic pressure increases, these platelets compact further, reinforcing the seal against water ingress.

The numbers that matter

  • Hydrostatic Head Resistance: >70m (25 cycles): This isn't just water resistance; it’s a direct measure of performance under extreme pressure. A 70-meter head means Aquastop reliably holds back water in deep underground structures, even through repeated wet/dry cycles.
  • Expansion: 100-300%: This controlled expansion is the core of its self-healing capability. It ensures the waterstop actively fills voids and irregular surfaces, accommodating minor shifts without compromising the seal.
  • Elongation: >450%: Combined with expansion, high elongation means the material remains flexible and robust, even when subjected to movement within the joint, maintaining integrity rather than cracking under stress.
  • Operating Temperature Range: 40°C to 80°C: This wide range ensures performance reliability in Australia's varied climates and internal conditions of underground structures, from cool subterranean environments to warmer enclosed spaces.

What it's like to use

Installation is straightforward, designed to simplify a complex waterproofing task. Surfaces must be sound, clean, and dry, free from contaminants and standing water. Apply a compatible adhesive, such as Pasco Aquastop Adhesive, along the concrete surface. While the adhesive remains tacky, press the Aquastop firmly into place, ensuring good contact. Joins are simply butt-ended, forming a continuous barrier without the need for welding or complex overlaps. Crucially, do not pre-hydrate the waterstop or submerge it before concrete placement; its activation must occur in situ.

Where this product excels

Pasco Aquastop excels in demanding below-ground waterproofing applications where long-term performance is critical. It is a proven solution for sealing non-moving construction joints and details in:

  • Concrete foundations and basements: Forming a primary watertight barrier in lift pits, retaining walls, and sub-grade concrete slabs.
  • Civil infrastructure: Securing construction joints in tunnels, box culverts, underground stations, and manholes against persistent water ingress.
  • Irregular surfaces and penetrations: Its malleability allows it to conform around pipes, conduits, and other penetrations, or to bridge minor irregularities in concrete, ensuring a continuous, positive seal where rigid waterbars cannot.

How it fits in a real system

In critical systems like capping beams, construction joints, and penetrations, Pasco Aquastop is typically the first step in the waterproofing sequence. It is cast into the concrete itself, establishing a primary, active water barrier before any other membrane or detailing layers are applied. This ensures the joint itself is sealed from within, providing robust protection against hydrostatic pressure that external systems might struggle to contain alone.

Choose this when

  • You need a permanent, active waterstop for non-moving construction joints in below-ground concrete structures.
  • The application requires a self-healing barrier that expands to fill voids and seal against hydrostatic pressure up to 70 meters.
  • The joint needs a waterstop that simplifies installation by eliminating welding and split forming.
  • You are sealing around concrete penetrations or along irregular concrete surfaces where traditional waterbars are unsuitable.
  • The specification calls for a potable water safe, non-toxic waterstop.

Don't use this when

  • Not for: Expansion joints. Aquastop is designed for non-moving construction joints, not for accommodating structural expansion or contraction.
  • Not for: Saltwater or organically contaminated groundwater, unless specifically approved by Pasco Construction Solutions. Contaminants can impair the bentonite’s expansion properties.
  • Not for: Applications without minimum 75mm concrete cover. Adequate confinement is essential for the waterstop's expansion and sealing mechanism to function correctly.
  • Not for: Use as a post-applied surface sealant. This is a cast-in waterstop, requiring full encapsulation within the concrete joint for optimal performance.

Pasco Aquastop is suitable for use in potable water tanks, ensuring that its waterproofing function does not contaminate drinking water supplies.

Frequently asked questions

Can Aquastop be used in potable water tanks?

Yes, Aquastop is safe for use in potable water tanks. It is certified non-toxic, making it suitable for contact with drinking water.

Is Aquastop suitable for expansion joints?

No, Aquastop is not designed for expansion joints. It is engineered to seal non-moving construction joints, where it expands to create a permanent pressure seal.

How much hydrostatic pressure can Aquastop resist?

Aquastop can withstand hydrostatic head up to 70 metres. This performance is verified over 25 wet/dry cycles, ensuring long-term resistance.

How does Aquastop perform on irregular concrete surfaces?

Aquastop is compressible and malleable, allowing it to conform to irregular contours. It fills minor cavities and cracks, ensuring a continuous seal without leaving gaps.

Applications and benefits

Where Pasco Aquastop is used, what it delivers, and who uses it
Application Key benefit Primary trades
Sealing non-moving concrete construction joints Prevents water ingress by forming an impermeable, self-healing seal with up to 300% expansion and 70m hydrostatic head resistance. Concreters, Waterproofers, Civil Contractors
Sealing around pipe and utility penetrations Conforms to irregular shapes and fills voids, providing a continuous, positive seal against water infiltration. Plumbers, Civil Contractors, Waterproofers
Waterproofing precast concrete panel joints Compressible and malleable for good contact, eliminating the need for traditional waterbar welding or split forming. Precast Installers, Concreters
Sealing joints in potable water structures Non-toxic formulation makes it safe for use in tanks and reservoirs designed for drinking water storage. Civil Contractors, Tank Builders
Waterproofing underground structures (basements, tunnels) Permanently active system provides a durable, long-term barrier against groundwater pressure, unaffected by wet/dry cycling. Civil Contractors, Waterproofers

How to apply Aquastop Hydrophilic Construction Joint Waterstop:

  1. Prepare the surface: Ensure surfaces are clean and free of contaminants.
  2. Apply adhesive: Brush Aquastop adhesive along the concrete surface.
  3. Install Aquastop: Remove release paper and press Aquastop firmly to the surface.
  4. Butt join ends: Tightly butt join ends to form a continuous waterstop.
  5. Secure: Use mechanical fasteners if needed, especially on vertical sections.

Product limitations

  • Not for: Expansion joints. Aquastop is designed for non-moving construction joints only.
  • Contaminated water: Standard Aquastop is not for use where groundwater is contaminated with saltwater or organic chemicals. Consult Pasco Construction Solutions for specific recommendations in these conditions.
  • Confined spaces: Must be fully confined in concrete with a minimum of 75 mm cover to ensure proper expansion and sealing performance.
  • Pre-hydration: Do not pre-hydrate or submerge in water before concrete placement. If the material does become hydrated, allow it to dry completely before pouring concrete.

Safety and handling

This material is not classified as hazardous according to Safe Work Australia GHS 7. No known hazards are associated with normal use.

Personal protective equipment

Wear safety shoes, overalls, nitrile rubber gloves for intermittent contact, and safety glasses.

Ventilation

Ensure ventilation is adequate to maintain air concentrations below Exposure Standards. Use in well-ventilated areas, especially when generating dust.

First aid

  • Inhalation: Remove victim to fresh air. If effects persist, seek medical advice.
  • Skin Contact: Flush skin and hair with running water. If irritation occurs, seek medical assistance.
  • Eye Contact: Wash eyes immediately with water. Seek medical advice.
  • Ingestion: Rinse mouth with water. Do NOT induce vomiting. Give a glass of water. Seek medical advice.

Storage and disposal

Store in a cool, dry, well-ventilated place out of direct sunlight and away from foodstuffs. Keep containers closed and upright. Shelf life is 12 months minimum when stored below 25°C. Dispose of material and containers according to local regulations.

Substrate guide

Proper surface preparation is crucial for Aquastop to achieve its documented waterproofing performance and to prevent product failure.

Concrete

Surface prep: Ensure surfaces are structurally sound and clean. Remove all dirt, dust, grease, paint, oil, form release agents, and curing compounds. Standing water must be removed before application.

Primer: Required. Apply Aquastop adhesive by brush along the concrete, covering the width of the waterstop strip. The waterstop should be applied while the adhesive is still tacky (within 10-15 minutes).

Pasco Aquastop Physical Properties

Pasco Aquastop Physical Properties
Property Value
Hydrostatic Head Resistance >70 m (25 cycles)
Specific Gravity 1.57
Wet/Dry Cycling No effect (25 cycles @ 70m)
Operating Temperature Range 40˚C to 80˚C
Elongation >450%
Colour Black
Adhesion to Clean Dry Concrete Excellent
Penetration Cone (ASTM D-217) 4±5
Expansion 100 - 300%
Form Putty
Density 1.6 - 1.7 g/mL
Flash Point 185 °C

Pasco Aquastop - Use Cases

Here are some common examples on where Pasco Aquastop used by our customers.

Civil Construction

Concrete Joint Waterstop

Preventing water infiltration in non-moving construction joints within basements, tunnels, and retaining walls.

This hydrophilic rubber expands 100-300% on water contact, creating a permanently active, pressure-tight seal in cast-in concrete.

  • Expands 100-300% on water contact
  • Withstands >70 m hydrostatic head
  • Confined by 75mm concrete cover
  • Non-moving concrete joints

Civil Construction

Seal Concrete Penetrations

Sealing around pipes or services passing through concrete slabs or walls in underground structures.

Its flexible form allows a continuous, expanding seal around irregular shapes, forming a watertight barrier against hydrostatic pressure.

  • Forms seal around pipe diameters
  • Withstands >70 m hydrostatic head
  • Confined by 75mm concrete cover
  • Unaffected by 25 wet/dry cycles

Waterproofing

Seal Irregular Concrete Voids

Sealing precast panel joints or irregular concrete contours where traditional waterbars are difficult to install.

Its malleability allows application to uneven surfaces, filling small voids and cracks with an active, expanding seal against water ingress.

  • Conforms to irregular concrete
  • Seals cracks and small voids
  • Expands 100-300% on water contact
  • Withstands >70 m hydrostatic head

Civil Construction

Basement Joint Water Sealing

When pouring new concrete for below-ground basements, lift pits, or retaining walls, requiring a permanent watertight construction joint.

Hydrophilic expansion creates a pressure-tight seal against hydrostatic head, preventing water ingress and self-healing minor voids.

  • 300% volume expansion
  • Withstands 70m hydrostatic head
  • Forms positive seal, small voids
  • 75mm minimum concrete cover

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