For floor protection in food and beverage production facilities, pharmaceutical industries, hospital kitchens, and high-traffic forklift ramps, Megapoxy 132 provides a high-strength, solvent-free epoxy barrier. This low-viscosity system is formulated to resist regular industrial cleaning and abrasion, and it carries AS 4020:2018 approval for contact with potable water.
Megapoxy 132 is free from any suspected or potential carcinogens or mutagens, ensuring it will not taint foodstuffs. It conforms to the Department of Primary Industries requirements for coatings and floorings used in export-registered food processing establishments, such as abattoirs. With a low volatile organic compound content of 7 g/l, it is suitable for application in enclosed commercial spaces including bakeries, cafes, and bathrooms.
The low-viscosity liquid has a mixed viscosity of 620cps at 25°C, allowing application by brush, roller, squeegee, or airless spray. To meet specific slip-resistance and thickness requirements, the system can be modified on-site:
For successful adhesion, substrates must be prepared according to their material class:
To keep mixing implements, squeegees, and application tools clean before the epoxy cures, use Megapoxy Thinners. Wear disposable rubber gloves during application and clean-up to maintain proper industrial hygiene.
Yes, Megapoxy 132 is suitable for these environments. It conforms to Department of Primary Industries (DPI) requirements for coatings in establishments such as abattoirs and will not taint foodstuffs.
Yes, this coating holds AS 4020:2018 Potable Water Approval. It can be used for structures in contact with drinking water.
Yes, all existing coatings must be fully removed. Applying Megapoxy 132 over old paint or coatings will result in inferior bond strengths compared to direct application on a properly prepared substrate.
The work time for Megapoxy 132 is 30 minutes at 25°C. For general applications, the minimum cure time is 24 hours at 25°C, while thin film cures in 4-6 hours at this temperature.
| Application | Key benefit | Primary trades |
|---|---|---|
| Food and Beverage Production Facilities | Meets DPI requirements; will not taint foodstuffs; provides a high-hygiene, durable finish. | Food process engineers, facility managers, industrial flooring contractors |
| Hospital and Catering Kitchens | Durable against frequent cleaning; contributes to hygienic environments. | Commercial kitchen fitters, hospital maintenance teams |
| Factory and Warehouse Floors | High ultimate compressive strength of 120MPa; resists abrasion from forklift traffic. | Industrial flooring contractors, warehouse managers |
| Potable Water Storage and Structures | AS 4020:2018 Potable Water Approved for safe contact with drinking water. | Civil contractors, water infrastructure specialists |
| Forklift Ramps and Driveways | High flexural strength of 81MPa and Shore D Hardness of 75 for heavy vehicle traffic. | Industrial flooring specialists, civil construction teams |
The Engineering Challenge: The floor must be durable enough for forklift traffic in the warehouse, yet stylish enough for a customer-facing showroom. Application must be efficient, especially in hot weather conditions.
The System-Based Solution with Megapoxy 132: After mechanically grinding the concrete, apply two coats of Megapoxy 132 Grey. To manage heat and increase efficiency, thin the first coat with 10% Megapoxy Thinners and apply via airless spray during the cooler morning hours. Apply the second coat the following day. This system, as used at Vittoria Coffee, delivers a rapid application and a seamless, high-gloss, and robust finish.
Best Practice Note: In high ambient temperatures, storing the epoxy in a cooler environment before mixing can help to maximise the 30-minute working time.
The Engineering Challenge: An existing concrete floor is cracked, porous, and difficult to clean, posing a hygiene risk. A new, food-safe, seamless, and non-slip surface is required with minimal disruption to operations.
The System-Based Solution with Megapoxy 132: Prepare the concrete by grinding and repairing any major defects. Apply a base coat of Megapoxy 132. While the coat is wet, broadcast a fine, non-slip aggregate. Once cured, sweep off the excess aggregate and apply a final top coat of Megapoxy 132 to seal the system. The Nil VOC formula is safe for application in a food environment, and the resulting floor is hygienic, durable, and compliant.
Best Practice Note: Proper surface preparation is non-negotiable. Grinding the concrete to remove all previous coatings and laitance is essential to achieve the >3 MPa bond strength required for long-term performance.
Use disposable rubber gloves to protect hands during application and cleaning operations.
Refer to the Megapoxy 132 Safety Data Sheet for detailed first aid measures.
Store product kits in a cool, dry place. Clean mixing implements and working tools with Megapoxy Thinners.
Correct surface preparation is critical for Megapoxy 132 adhesion and performance.
Surface prep: Concrete must be free of grease and oil. Clean with an industrial heavy-duty degreaser if required. Remove surface laitance by mechanical abrasion such as scabbling, grit blasting, or grinding. If mechanical abrasion is not feasible, acid etch using a 1:1 mixture of concentrated hydrochloric acid and water, spread at 0.5 litre per square metre. Allow to react for 10 minutes, then wash thoroughly and scrub to remove loose sand. Allow to dry for 24 hours. The concrete surface must be dry for maximum adhesion.
Primer: Not required.
Surface prep: Grit blast to AS 1627.2.2002. If grit blasting is not possible, mechanically abrade the surface to a clean, bright metal finish. Degrease the surface by flooding with an industrial-grade degreaser after abrasion. Note that wire brushing alone is not satisfactory and provides minimal adhesion.
Primer: Not required.
Surface prep: All existing coatings must be fully removed. Bonding to coated surfaces will result in inferior bond strengths compared to direct application on a prepared substrate. For concrete, this involves flame-cleaning, mechanical treatment with a scutching tool, diamond grinding, or scabbling to remove paint. For metals, remove all paint and/or galvanising using a quality paint stripper, then grit blast or grind to a bright metal finish.
Primer: Not required.
| Property | Value |
|---|---|
| Mixing Ratio by Volume | 2 Parts A to 1 Part B |
| Work Time at 25°C | 30 minutes |
| Minimum Cure Time at 15°C | 48 hours |
| Minimum Cure Time at 25°C | 24 hours |
| Minimum Cure Time at 35°C | 12 hours |
| Thin Film Cure at 25°C | 4-6 hours |
| Minimum Application Temperature | 10°C |
| Viscosity Part A at 25°C | 1300 – 1900 cps |
| Viscosity Part B at 25°C | 130 – 160 cps |
| Mixed Viscosity at 25°C | 620 cps |
| S.G. Part A at 25°C | 1.12 – 1.14 |
| S.G. Part B at 25°C | 0.97 – 0.99 |
| Mixed S.G. at 25°C | 1.08 |
| Yield Compressive Strength ASTM C579 | 59 MPa |
| Ultimate Compressive Strength ASTM C579 | 120 MPa |
| Bond Strength Concrete ASTM D4541 | >3 MPa |
| Tensile Bond Strength Steel ASTM D897 | 14 MPa |
| Modulus of Elasticity ASTM C579 | 0.068 GPa |
| Flexural Strength ASTM D790-17 | 81 MPa |
| Tensile Strength ASTM D638 | 50 MPa |
| Tensile Lap Shear Strength ASTM D1002 (steel to steel) | 8 MPa |
| Hardness Shore D ASTM D2240-00 | 75 |
| Dielectric Strength | 35 kV/mm |
| Surface Resistivity ASTM D257 | 10¹² Ohm |
| Volume Resistivity | 8.5 x 10¹⁰ Ohm.cm |
| VOC ASTM D3960 | 7 g/l |
| Water Vapour Transmission ASTM E96/E96M | 0.000 gram/hr m² |
| Water Absorption Increase in Weight ASTM D570 | 0.225 % |
Here are some common examples on where Megapoxy 132 used by our customers.
