At a Glance: Key Applications
Use Megapoxy 132 for: Coating factory and warehouse floors, food and beverage production facilities, commercial showrooms, pharmaceutical labs, and structures in contact with potable water.
Megapoxy 132: A Technical Overview
Megapoxy 132 is a two-component, solvent-free, high-strength epoxy coating engineered for environments that demand both exceptional durability and a premium, hygienic finish. Its low-viscosity formulation cures to form a seamless, hard-wearing surface with high gloss, excellent abrasion resistance, and serviceability for regular cleaning. Critically, Megapoxy 132 is certified to AS 4020:2018 for use in contact with potable water and conforms to Department of Primary Industries requirements for food processing facilities. As demonstrated in the Vittoria Coffee warehouse and showroom, it provides a robust solution capable of handling both heavy forklift traffic and discerning customer foot traffic with style and resilience.
Comparative Performance Overview
| Metric | Megapoxy 132 | Standard Single-Pack Floor Paint | Advantage |
|---|---|---|---|
| Abrasion Resistance | High (Forklift & vehicle rated) | Low (Scuffs under foot traffic) | Provides a genuinely hard-wearing surface that withstands the wear, tear, and abrasion from industrial traffic, preventing premature coating failure. |
| Compressive Strength | 70 MPa | Not Rated (Flexible film) | The high compressive strength protects the underlying concrete from impact damage and point loads, significantly enhancing the durability of the entire floor system. |
| Food & Water Compliance | AS 4020, DPI Food Safe | Not Compliant | Certified for use in sensitive applications, ensuring compliance with Australian standards for potable water contact and food processing facilities. |
| VOC Content | Nil (Solvent-Free) | High (Solvent-Based) | The Nil VOC formulation is safer for applicators and can be used in operational facilities, such as food production areas, without risk of tainting foodstuffs. |
Using Megapoxy 132 in a Complete System
Megapoxy 132 is a versatile coating that forms the core of a high-performance flooring system. Typically applied as a two-coat system over mechanically prepared concrete, its low viscosity ensures excellent penetration and adhesion. For enhanced application speed on large areas, the system is compatible with Megapoxy Thinners, allowing for efficient airless spray application. To meet safety requirements for wet areas, the system can be adapted to create a non-slip surface by broadcasting fine aggregates between coats, delivering a seamless, compliant, and durable finish tailored to the specific demands of the environment.
How Megapoxy 132 Prevents Common Failures
Common failure prevention information
Failure Mode: Concrete Dusting Under Traffic
Megapoxy 132 penetrates and seals the porous concrete substrate, curing to a dense, monolithic surface. This permanently binds the concrete, creating a dust-free environment essential for food, beverage, and pharmaceutical facilities, and preventing surface breakdown under traffic.
Failure Mode: Peeling and Delamination in High Wear
With a tenacious bond strength to concrete greater than 3 MPa (often exceeding the concrete's own cohesive strength), Megapoxy 132 resists peeling and delamination. This ensures the coating remains fully bonded in high-stress areas like forklift turning circles and loading docks.
Failure Mode: Staining from Spills & Contamination
The cured epoxy forms a seamless, non-porous, and chemically resistant barrier. This prevents oils, greases, cleaning agents, and food products from penetrating the substrate, making cleaning easy and preventing permanent staining and bacterial growth in joints or pores.
Core Features & Specifications
- AS 4020:2018 Potable Water Approval: Certified safe for structures in direct contact with drinking water, making it ideal for reservoirs, tanks, and water treatment plants.
- Food-Safe Compliance: Conforms to the requirements of the Department of Primary Industries for use in food processing establishments and will not taint foodstuffs.
- High Mechanical Strength: Delivers a robust surface with 70 MPa compressive strength and excellent abrasion resistance, engineered to withstand forklift and heavy vehicle traffic.
- Low Viscosity (620 cps): Ensures excellent substrate wetting and adhesion, and allows for versatile application by brush, roller, squeegee, or airless spray.
- Solvent-Free (Nil VOC): A 100% solids formulation that is safer for applicators and ideal for use in sensitive or operational environments.
- Fast Thin Film Cure: Cures tack-free in 4-6 hours at 25°C, allowing for rapid recoating and a faster return to service for the coated area.
The Megapoxy 132 Advantage
- Ensure Compliance in Sensitive Environments: Specify a coating with both Potable Water and Food Grade certifications, guaranteeing your project meets the highest Australian standards.
- Achieve a Flawless, High-Gloss Finish: Deliver an aesthetically pleasing, premium look that is also incredibly durable and easy to maintain, as showcased in the Vittoria Coffee facility.
- Maximise Application Efficiency: The low-viscosity, spray-friendly nature allows for rapid coating of large floor areas, saving significant time and labour costs on commercial-scale projects.
- Create a Truly Hygienic Surface: The seamless, non-porous finish eliminates joints and cracks where bacteria can harbour, providing an easily sanitised floor for hospitals, kitchens, and labs.
Applications in Practice: Trade Scenarios
For Flooring Contractors: Coating a 900m² Commercial Warehouse & Showroom
The Engineering Challenge: The floor must be durable enough for forklift traffic in the warehouse, yet stylish enough for a customer-facing showroom. Application must be efficient, especially in hot weather conditions.
The System-Based Solution with Megapoxy 132: After mechanically grinding the concrete, apply two coats of Megapoxy 132 Grey. To manage heat and increase efficiency, thin the first coat with 10% Megapoxy Thinners and apply via airless spray during the cooler morning hours. Apply the second coat the following day. This system, as used at Vittoria Coffee, delivers a rapid application and a seamless, high-gloss, and robust finish.
Best Practice Note: In high ambient temperatures, storing the epoxy in a cooler environment before mixing can help to maximise the 30-minute working time.
For Asset Maintenance Managers: Upgrading a Bakery Floor
The Engineering Challenge: An existing concrete floor is cracked, porous, and difficult to clean, posing a hygiene risk. A new, food-safe, seamless, and non-slip surface is required with minimal disruption to operations.
The System-Based Solution with Megapoxy 132: Prepare the concrete by grinding and repairing any major defects. Apply a base coat of Megapoxy 132. While the coat is wet, broadcast a fine, non-slip aggregate. Once cured, sweep off the excess aggregate and apply a final top coat of Megapoxy 132 to seal the system. The Nil VOC formula is safe for application in a food environment, and the resulting floor is hygienic, durable, and compliant.
Best Practice Note: Proper surface preparation is non-negotiable. Grinding the concrete to remove all previous coatings and laitance is essential to achieve the >3 MPa bond strength required for long-term performance.
Certifications & Regulatory Compliance
Megapoxy 132 is engineered to meet critical Australian standards for safety and performance in sensitive environments. It is independently tested and certified as compliant with **AS/NZS 4020:2018** for use in contact with potable water. Furthermore, it conforms to the requirements of the Department of Primary Industries for coatings used in food processing establishments. All mechanical properties, such as Compressive Strength (ASTM D695) and Bond Strength (ASTM D4541), are validated through ASTM testing. All components are listed on the Australian Inventory of Chemical Substances (AICS).
Storage & Shelf Life Considerations
To ensure optimal performance, store Megapoxy 132 kits in a cool, dry location protected from direct sunlight. Keeping containers tightly sealed when not in use is critical to prevent moisture contamination. Part B is a corrosive substance and must be stored locked up in accordance with regulations. Adhering to proper storage protocols will ensure the product meets its specified handling and performance characteristics on site.
At a Glance: Key Applications
Use Megapoxy 132 for: Coating factory and warehouse floors, food and beverage production facilities, commercial showrooms, pharmaceutical labs, and structures in contact with potable water.
Megapoxy 132: A Technical Overview
Megapoxy 132 is a two-component, solvent-free, high-strength epoxy coating engineered for environments that demand both exceptional durability and a premium, hygienic finish. Its low-viscosity formulation cures to form a seamless, hard-wearing surface with high gloss, excellent abrasion resistance, and serviceability for regular cleaning. Critically, Megapoxy 132 is certified to AS 4020:2018 for use in contact with potable water and conforms to Department of Primary Industries requirements for food processing facilities. As demonstrated in the Vittoria Coffee warehouse and showroom, it provides a robust solution capable of handling both heavy forklift traffic and discerning customer foot traffic with style and resilience.
Comparative Performance Overview
| Metric | Megapoxy 132 | Standard Single-Pack Floor Paint | Advantage |
|---|---|---|---|
| Abrasion Resistance | High (Forklift & vehicle rated) | Low (Scuffs under foot traffic) | Provides a genuinely hard-wearing surface that withstands the wear, tear, and abrasion from industrial traffic, preventing premature coating failure. |
| Compressive Strength | 70 MPa | Not Rated (Flexible film) | The high compressive strength protects the underlying concrete from impact damage and point loads, significantly enhancing the durability of the entire floor system. |
| Food & Water Compliance | AS 4020, DPI Food Safe | Not Compliant | Certified for use in sensitive applications, ensuring compliance with Australian standards for potable water contact and food processing facilities. |
| VOC Content | Nil (Solvent-Free) | High (Solvent-Based) | The Nil VOC formulation is safer for applicators and can be used in operational facilities, such as food production areas, without risk of tainting foodstuffs. |
Using Megapoxy 132 in a Complete System
Megapoxy 132 is a versatile coating that forms the core of a high-performance flooring system. Typically applied as a two-coat system over mechanically prepared concrete, its low viscosity ensures excellent penetration and adhesion. For enhanced application speed on large areas, the system is compatible with Megapoxy Thinners, allowing for efficient airless spray application. To meet safety requirements for wet areas, the system can be adapted to create a non-slip surface by broadcasting fine aggregates between coats, delivering a seamless, compliant, and durable finish tailored to the specific demands of the environment.
How Megapoxy 132 Prevents Common Failures
Common failure prevention information
Failure Mode: Concrete Dusting Under Traffic
Megapoxy 132 penetrates and seals the porous concrete substrate, curing to a dense, monolithic surface. This permanently binds the concrete, creating a dust-free environment essential for food, beverage, and pharmaceutical facilities, and preventing surface breakdown under traffic.
Failure Mode: Peeling and Delamination in High Wear
With a tenacious bond strength to concrete greater than 3 MPa (often exceeding the concrete's own cohesive strength), Megapoxy 132 resists peeling and delamination. This ensures the coating remains fully bonded in high-stress areas like forklift turning circles and loading docks.
Failure Mode: Staining from Spills & Contamination
The cured epoxy forms a seamless, non-porous, and chemically resistant barrier. This prevents oils, greases, cleaning agents, and food products from penetrating the substrate, making cleaning easy and preventing permanent staining and bacterial growth in joints or pores.
Core Features & Specifications
- AS 4020:2018 Potable Water Approval: Certified safe for structures in direct contact with drinking water, making it ideal for reservoirs, tanks, and water treatment plants.
- Food-Safe Compliance: Conforms to the requirements of the Department of Primary Industries for use in food processing establishments and will not taint foodstuffs.
- High Mechanical Strength: Delivers a robust surface with 70 MPa compressive strength and excellent abrasion resistance, engineered to withstand forklift and heavy vehicle traffic.
- Low Viscosity (620 cps): Ensures excellent substrate wetting and adhesion, and allows for versatile application by brush, roller, squeegee, or airless spray.
- Solvent-Free (Nil VOC): A 100% solids formulation that is safer for applicators and ideal for use in sensitive or operational environments.
- Fast Thin Film Cure: Cures tack-free in 4-6 hours at 25°C, allowing for rapid recoating and a faster return to service for the coated area.
The Megapoxy 132 Advantage
- Ensure Compliance in Sensitive Environments: Specify a coating with both Potable Water and Food Grade certifications, guaranteeing your project meets the highest Australian standards.
- Achieve a Flawless, High-Gloss Finish: Deliver an aesthetically pleasing, premium look that is also incredibly durable and easy to maintain, as showcased in the Vittoria Coffee facility.
- Maximise Application Efficiency: The low-viscosity, spray-friendly nature allows for rapid coating of large floor areas, saving significant time and labour costs on commercial-scale projects.
- Create a Truly Hygienic Surface: The seamless, non-porous finish eliminates joints and cracks where bacteria can harbour, providing an easily sanitised floor for hospitals, kitchens, and labs.
Applications in Practice: Trade Scenarios
For Flooring Contractors: Coating a 900m² Commercial Warehouse & Showroom
The Engineering Challenge: The floor must be durable enough for forklift traffic in the warehouse, yet stylish enough for a customer-facing showroom. Application must be efficient, especially in hot weather conditions.
The System-Based Solution with Megapoxy 132: After mechanically grinding the concrete, apply two coats of Megapoxy 132 Grey. To manage heat and increase efficiency, thin the first coat with 10% Megapoxy Thinners and apply via airless spray during the cooler morning hours. Apply the second coat the following day. This system, as used at Vittoria Coffee, delivers a rapid application and a seamless, high-gloss, and robust finish.
Best Practice Note: In high ambient temperatures, storing the epoxy in a cooler environment before mixing can help to maximise the 30-minute working time.
For Asset Maintenance Managers: Upgrading a Bakery Floor
The Engineering Challenge: An existing concrete floor is cracked, porous, and difficult to clean, posing a hygiene risk. A new, food-safe, seamless, and non-slip surface is required with minimal disruption to operations.
The System-Based Solution with Megapoxy 132: Prepare the concrete by grinding and repairing any major defects. Apply a base coat of Megapoxy 132. While the coat is wet, broadcast a fine, non-slip aggregate. Once cured, sweep off the excess aggregate and apply a final top coat of Megapoxy 132 to seal the system. The Nil VOC formula is safe for application in a food environment, and the resulting floor is hygienic, durable, and compliant.
Best Practice Note: Proper surface preparation is non-negotiable. Grinding the concrete to remove all previous coatings and laitance is essential to achieve the >3 MPa bond strength required for long-term performance.
Certifications & Regulatory Compliance
Megapoxy 132 is engineered to meet critical Australian standards for safety and performance in sensitive environments. It is independently tested and certified as compliant with **AS/NZS 4020:2018** for use in contact with potable water. Furthermore, it conforms to the requirements of the Department of Primary Industries for coatings used in food processing establishments. All mechanical properties, such as Compressive Strength (ASTM D695) and Bond Strength (ASTM D4541), are validated through ASTM testing. All components are listed on the Australian Inventory of Chemical Substances (AICS).
Storage & Shelf Life Considerations
To ensure optimal performance, store Megapoxy 132 kits in a cool, dry location protected from direct sunlight. Keeping containers tightly sealed when not in use is critical to prevent moisture contamination. Part B is a corrosive substance and must be stored locked up in accordance with regulations. Adhering to proper storage protocols will ensure the product meets its specified handling and performance characteristics on site.
Applications & Benefits
| Application / Use Case | Key Benefit | Primary Trades |
|---|---|---|
| Factory & Warehouse Floors | High compressive strength (70 MPa) and abrasion resistance for forklift traffic. | Flooring Contractors, Asset Maintenance |
| Food & Beverage Production | Food-safe, seamless, and easy to clean, preventing bacterial growth. | Flooring Contractors, Food Industry |
| Potable Water Tanks & Reservoirs | AS 4020:2018 certified, providing a safe, waterproof, and durable lining. | Remedial Contractors, Waterproofers |
| Commercial Kitchens & Bakeries | Creates a hygienic, non-porous surface that withstands thermal shock and cleaning. | Flooring Contractors, Hospitality |
| Pharmaceutical & Clean Room Floors | Nil VOC and dust-free finish meets the stringent requirements for clean environments. | Specialist Flooring Contractors |
Applying Megapoxy 132: Protocols & Best Practices
General Application Steps:- Preparation: Ensure the substrate is prepared to the required standard as per the Adhesion & Preparation Guide. Mask off all areas not to be coated.
- Mixing: In a clean container, measure exactly 1 part of Part A and 1 part of Part B by volume. Mix thoroughly with a slow-speed drill and paddle mixer for 2-3 minutes, scraping the sides and bottom, until the mix is uniform and streak-free.
- Application: Pour the mixed material onto the floor in ribbons and spread evenly using a notched squeegee, roller, or airless sprayer. Back-roll with a nap roller to ensure a uniform finish.
- Curing & Recoating: Allow the first coat to cure for a minimum of 4-6 hours at 25°C (until tack-free). Apply the second coat within 24 hours to ensure a strong chemical bond between coats. Allow the final coat to cure for a minimum of 24 hours at 25°C for light traffic.
For Flooring Contractors: Coating a 900m² Commercial Warehouse & Showroom
The Engineering Challenge: The floor must be durable enough for forklift traffic in the warehouse, yet stylish enough for a customer-facing showroom. Application must be efficient, especially in hot weather conditions.
The System-Based Solution with Megapoxy 132: After mechanically grinding the concrete, apply two coats of Megapoxy 132 Grey. To manage heat and increase efficiency, thin the first coat with 10% Megapoxy Thinners and apply via airless spray during the cooler morning hours. Apply the second coat the following day. This system, as used at Vittoria Coffee, delivers a rapid application and a seamless, high-gloss, and robust finish.
Best Practice Note: In high ambient temperatures, storing the epoxy in a cooler environment before mixing can help to maximise the 30-minute working time.
For Asset Maintenance Managers: Upgrading a Bakery Floor
The Engineering Challenge: An existing concrete floor is cracked, porous, and difficult to clean, posing a hygiene risk. A new, food-safe, seamless, and non-slip surface is required with minimal disruption to operations.
The System-Based Solution with Megapoxy 132: Prepare the concrete by grinding and repairing any major defects. Apply a base coat of Megapoxy 132. While the coat is wet, broadcast a fine, non-slip aggregate. Once cured, sweep off the excess aggregate and apply a final top coat of Megapoxy 132 to seal the system. The Nil VOC formula is safe for application in a food environment, and the resulting floor is hygienic, durable, and compliant.
Best Practice Note: Proper surface preparation is non-negotiable. Grinding the concrete to remove all previous coatings and laitance is essential to achieve the >3 MPa bond strength required for long-term performance.
Limitations & Safety
Product limitations and safety information
Limitations:
- Minimum application temperature is 10°C. Do not apply if substrate or ambient temperature is below this.
- Product is not UV stable and is not recommended for areas in direct, prolonged sunlight as yellowing may occur.
- The 30-minute working time at 25°C is critical. This time will be shorter at higher temperatures. Only mix what can be used immediately.
- Full chemical resistance and hardness develops over a 7-day cure period at 25°C.
Safety & Handling:
- Danger: This product contains corrosive and sensitising components. Part B can cause severe skin burns and eye damage.
- PPE: Full personal protective equipment is required, including chemical resistant clothing, nitrile gloves, and safety glasses/face shield.
- Ventilation: Although Nil VOC, ensure adequate ventilation during application to avoid inhaling vapours or mists.
- Handling: Avoid all contact with skin and eyes. If contact occurs, flush immediately with copious amounts of water. Refer to the SDS for detailed first aid measures.
Megapoxy 132 Adhesion & Preparation Guide
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Substrate preparation guidelines
- Concrete: The surface must be structurally sound, clean, and dry. All surface laitance, old coatings, oils, and grease must be completely removed. The best method of preparation is mechanical diamond grinding or grit blasting to achieve a Concrete Surface Profile (CSP) of 2-3.
- Steel: For maximum adhesion, steel surfaces must be grit blasted to an AS CK 9.4-1964 Class 3 "white metal" finish. Immediately after blasting, the surface should be cleaned of all dust and the first coat of Megapoxy 132 applied to prevent flash rusting.
- Coated Surfaces: Do not apply over existing paint or coatings. All previous coatings must be mechanically removed back to the bare substrate to ensure a direct, tenacious bond and prevent delamination.
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