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11

Adheseal Hi-Flex 50

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Adheseal Hi-Flex 50 provides a bubble-free elastomeric seal using Hybrid MS Polymer technology for high-movement expansion joints in all climates.
Vendor: Adheseal
SKU: HIFLEX50GR/SSG
Availability: In Stock
$11.77
$11.77
Prices do not include GST
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Shipping & Delivery

Flat-rate shipping $17.95 + GST (metro and standard zones). Excludes remote/regional/high-cost postcodes and certain items (DG, oversized, long-length, or bagged products 15 kg+). If your order includes any of these, we will contact you to arrange additional freight charges. Online purchases only.

Seamless integration with your waterproofing system is critical. Hi-Flex 50 ensures your flexible seals and bond breakers perform without compromise. This MS Polymer sealant delivers the high movement capability and robust adhesion needed to prevent system failure. It maintains waterproofing integrity across crucial joints and transitions. Expect durable, flexible seals that last.

Why this product exists

Hi-Flex 50 was engineered as a high-performance, flexible MS Polymer sealant specifically for the Adheseal Everflex waterproofing membrane range. It creates an ideal bond breaker and sealant that prevents system incompatibilities. This formulation ensures long-term waterproofing integrity, offering superior flexibility, UV and weathering resistance, and outstanding primeless adhesion across a range of substrates. It resists gassing and bubbling, even in humid conditions.

The numbers that matter

  • Movement Capability: +/- 25% (ASTM C719). This ensures movement joints can expand and contract without compromising the seal. A 10mm joint can handle 2.5mm of movement in either direction, maintaining integrity.
  • Cure Rate: 3.0mm per 24 hours. This allows for efficient project timelines, letting you proceed with subsequent trades sooner while still providing sufficient tooling time immediately after application.
  • Non-Staining (ASTM C510) and Non-Gassing. Prevent unsightly discolouration or bubbling on finished surfaces, a common call-back issue for lesser sealants, especially in humid conditions.
  • Hardness Shore A: 35 (ASTM D2240). This moderate hardness provides a balance of flexibility and durability, allowing the sealant to absorb movement while resisting damage from incidental contact.

What it's like to use

Hi-Flex 50 is easy to gun, non-slump, and tools smoothly. Apply it within temperatures of 5°C to 40°C. Tool immediately after application, within 10 minutes, using a moistened spatula for a smooth finish. For cleanup, wet sealant and tools respond to Xylene. Remove cured sealant mechanically or by softening with solvent and scraping. For skin cleaning, use Adheseal Hand Wipes.

Surface preparation is key. Ensure all surfaces are sound, dry, and clean. For non-porous substrates like aluminium or waterproof membranes, roughen lightly then clean and pre-treat with Adheseal 50A Surface Prep. For porous substrates like concrete or brick, prime with Everflex Supaprime Sealant Primer. Always control joint depth with a compatible backer rod to prevent three-sided adhesion.

Where this product excels

  • Balconies, podiums, door/window reveals, and flashings. Use Hi-Flex 50 as a critical bond breaker or sealant for cracks and joints, integrating seamlessly with Everflex waterproofing membranes or used with latex bonding agents.
  • Concrete and membrane-covered tiled roofing. This sealant acts as a bond breaker and crack filler, often specified after an epoxy primer and beneath a UV stable roof membrane, ensuring flexible, weather-resistant protection.
  • Wet areas including bathrooms, showers, and laundries. Use Hi-Flex 50 as a bond breaker or fillet sealant to support Everflex waterproofing membranes. Finish with a compatible silicone sealant like Adheseal S100 Sanitary Silicone Sealant where aesthetic considerations are primary.
  • General construction sealing and lightweight component adhesion. Its versatile adhesion and non-corrosive properties make it suitable for a wide range of tasks, from sealing joints in prefabricated panels to bonding fibreglass or display signs.

How it fits in a real system

Hi-Flex 50 commonly functions as the final flexible seal within multi-stage waterproofing systems. For example, in parapet and hood assemblies, it follows the application of Everflex VBS Bitumen Primer and Everflex WPUV UV-Stable Waterproofing Membrane membranes, creating a durable and flexible finish layer before any topcoat. This ensures all critical movement joints and transitions are sealed, preventing water ingress at vulnerable points in the build-up. Its proven compatibility with the Everflex range makes it a reliable choice for system integrity.

Choose this when

  • When you require a high-performance bond breaker or flexible sealant within Adheseal Everflex waterproofing membrane systems.
  • When the application demands high movement capability (up to +/- 25%) and excellent UV/weathering resistance.
  • When you need a non-staining, non-gassing sealant for critical aesthetic and performance areas like balconies, facades, or roof perimeters.
  • When you need primeless adhesion to a broad range of construction substrates, including powder-coated metals and waterproof membranes.

Don't use this when

  • Not for: Long-term continuous water immersion or internal swimming pool applications due to exposure to high chlorine levels.
  • Not for: Totally confined spaces; it requires atmospheric humidity to cure.
  • Not for: Structural glazing. For this, consider a dedicated glazing silicone like N-80 or N-60.
  • Not for: All stone applications without prior stain testing. For marble or granite, Adheseal S100 Sanitary Silicone Sealant may be suitable after testing.
  • Not for: Use on bituminous, natural rubber, EPDM rubber surfaces, or with compounds that leach oils, plasticisers, or solvents.
  • Not for: Heavy-duty concrete expansion joints; for this, consider Adheseal PU25 Fast-Cure Polyurethane Sealant.

Hi-Flex 50 is formulated to be non-toxic and low VOC (1.5% USEPA), meeting Green Star environmental criteria. This supports healthier indoor air quality and sustainable building practices.

Choosing your flexible Adheseal sealant

When selecting a flexible sealant from the Adheseal Hi-Flex family, consider the specific demands of your project. Choose Hi-Flex 50 for its superior flexibility (+/- 25% movement), excellent UV and weathering resistance, and critical compatibility as a bond breaker with Adheseal Everflex waterproofing membranes. Its non-staining and non-gassing properties are ideal for applications where appearance and long-term integrity matter, particularly in humid or exposed conditions. If your project does not require these specific waterproofing system compatibilities or high-performance attributes, other Hi-Flex products may offer a different balance of properties.

Frequently asked questions

Can Hi-Flex 50 be used with waterproofing membranes?

Yes, it is designed for compatibility. Hi-Flex 50 works as a bond breaker and fillet sealant with Adheseal Everflex Aqua-Ban, WPM, WPUV, and SMP membranes.

Will Hi-Flex 50 stain porous substrates like stone?

Hi-Flex 50 is non-staining as per ASTM C510. However, for all stone applications, a preliminary stain testing program is recommended. For marble and granite, Adheseal S100 is typically recommended after testing.

Is this sealant suitable for internal swimming pools?

No, Hi-Flex 50 is not for internal swimming pool applications. It should not be exposed to high levels of chlorine or long-term water immersion.

What joint movement can I expect with Hi-Flex 50?

Hi-Flex 50 provides a movement capability of up to +/- 25%. This rating is confirmed by ASTM C719 testing, making it suitable for dynamic construction joints.

Does Hi-Flex 50 bubble during curing in humid conditions?

No, it is resistant to gassing. The formulation is designed to eliminate bubbling even in high humidity applications, ensuring a clean finish.

Applications and benefits

Where Adheseal Hi-Flex 50 is used, what it delivers, and who uses it
Application Key benefit Primary trades
Bond breaker for waterproofing membranes Ensures flexible joints compatible with Everflex membranes, preventing stress points and membrane failure. Waterproofers, Builders
Sealing construction joints in facades and panels Offers +/- 25% movement capability (ASTM C719) with excellent UV and weathering resistance, maintaining a durable, flexible seal. Builders, Commercial Facade Contractors
Sealing joints in prefabricated buildings or concrete panels Provides a permanently elastic and dustproof seal with strong adhesion, accommodating differential thermal movement. Precast Concrete Installers, Builders
General perimeter and expansion joint sealing Resists gassing and bubbling, even in high humidity, and is non-staining (ASTM C510), ensuring a clean, long-lasting finish. Builders, Tilers, Glaziers
Bonding lightweight components and display signs Achieves strong, primeless adhesion on common building materials including powder coat, fibreglass, and various metals. Sign Installers, Shop Fitters, Manufacturers

Applying Hi-Flex 50: Enhanced Protocols & Best Practices

  1. 1. Surface Preparation

    Ensure substrates are clean, dry, and free from oil, dust, or curing agents. For porous surfaces like concrete, allow a minimum 28-day cure and wipe using a two-cloth method with Xylene. For metal or powder-coated surfaces, lightly abrade and wipe with Adheseal 50A.

    Porous Substrates

    Prime using Everflex Supaprime and allow 30–120 minutes drying time before applying sealant.

    Non-Porous Substrates

    No primer usually required. Use Adheseal 50A surface prep for metals and waterproof membranes.

    Timing: Ensure all substrates are prepped immediately before application to reduce dust recontamination.
    Pro Tip: Avoid excessive primer pooling in joints — a thin even coat is ideal.
  2. 2. Joint Design & Masking

    Design joints with a 2:1 width-to-depth ratio. Use open-cell backer rod to control sealant depth and avoid three-sided adhesion by using bond breaker tape. Mask joint edges for clean lines if needed.

    Internal Joints

    Min. 5mm width/depth, backer rod recommended above 10mm.

    External Façade Joints

    Min. 12mm wide. Ensure UV exposure is considered in dimensioning.

    Timing: Backer rod and masking should be installed just prior to sealant application to prevent moisture ingress.
    Pro Tip: Use bond breaker tape in tight or shallow joints where backer rod won't fit.
  3. 3. Sealant Application

    Cut nozzle at 45° angle for joint sealing or 90° for adhesive use. Insert 600ml sausage into a sealant gun and apply a continuous bead, pushing the sealant forward to avoid air entrapment.

    As a Sealant

    Use a 45° nozzle and fill joint fully. Tool within 10 minutes using a moistened spatula for a smooth finish.

    As an Adhesive

    Use a triangular bead, approximately twice as high as it is wide. Press surfaces together to compress bead to ≥2mm.

    Timing: Tool immediately before skin forms (approx. 10 mins). Apply between 5°C and 40°C.
    Pro Tip: Use Adheseal citrus wipes for quick cleanup before cure. Remove masking tape before skin forms.
  4. 4. Curing, Painting & Maintenance

    Allow Hi-Flex 50 to cure at a rate of approximately 3mm per 24 hours (25°C, 50% RH). Paintable with acrylic and oil-based paints. Ensure the sealant is fully cured before painting.

    Painting

    Test flexibility of coating. Rigid coatings may crack under joint movement.

    Clean-up

    Use Xylene for tools while wet. Cured sealant must be removed mechanically.

    Timing: Allow ≥24 hours before overlaying membranes or coatings in cold or humid environments.
    Pro Tip: Avoid contact with alcohol-based cleaners during cure — this may inhibit proper curing or cause discolouration.

Product limitations

  • Not for: Long-term water immersion or internal swimming pool applications due to high chlorine exposure.
  • Not for: Totally confined spaces. The sealant requires atmospheric humidity to cure properly.
  • Not for: Aquariums or adhering mirrors. For mirrors, consider Adheseal Hi-Power/MS609 after testing.
  • Not for: Structural glazing applications. N-80 or N-60 glazing silicones are recommended alternatives.
  • Caution with: All stone applications, copper, and brass. Test stone for staining. The sealant may discolour copper and brass.
  • Avoid use with: Bituminous, natural rubber, EPDM rubber surfaces, or compounds that may leach oils, plasticisers, or solvents.
  • Avoid application when: Moisture-vapour-transmission is emanating from the substrate or if air entrapment is likely, as this can cause bubbling.

Safety and handling

Personal protective equipment

Wear gloves and safety glasses. Nitrile Rubber gloves are suitable for intermittent contact. Always wash hands before eating, drinking, or using the toilet.

Ventilation

Natural ventilation is adequate under normal use conditions. Ensure proper ventilation in enclosed spaces during application.

First aid

  • Inhalation: Remove to fresh air. Seek medical attention if symptoms persist.
  • Skin Contact: Wash with water and soap, then rinse thoroughly.
  • Eye Contact: Hold eyes open and flood with water for at least 15 minutes. Seek medical advice.
  • Ingestion: Do not induce vomiting. Seek medical advice immediately. If unconscious, place in recovery position and get medical attention.

Storage and disposal

Store in a cool, dry, well-ventilated place, out of direct sunlight and away from foodstuffs. Keep containers closed when not in use. Dispose of according to state or local regulations.

Substrate guide

Proper surface preparation is crucial for adhesion and long-term performance. This guide outlines requirements for common materials.

Non-porous substrates

Includes aluminium, waterproof membranes, anodized aluminium, stainless steel, PVC, galvanised steel, powder coated metals, and glazed tiles.

Surface prep: Slightly roughen the surface with a fine abrasive pad. Clean thoroughly using the two-wipe process with a suitable cleaner/solvent like Xylene.

Primer: Optional, but recommended for optimal adhesion in critical high-performance applications (e.g., multi-story buildings, highly stressed joints, extreme weather, or water exposure). Use Adheseal 50A surface prep. Apply with a clean cloth and allow 30 minutes to 2 hours before sealant application.

Porous substrates

Includes concrete (cured 28 days minimum), aerated concrete, cement-based renders, mortars, and bricks.

Surface prep: Ensure surfaces are structurally sound, dry, and free of dust, loose material, oils, grease, and curing compounds. Substrate must be free from surface water and continual dampness.

Primer: Optional, but recommended for optimal adhesion and long-term performance in critical applications. Use Everflex Supaprime applied by brush. Allow 30 minutes to 2 hours before sealant application. Avoid excessive application to prevent puddling.

General substrate considerations

For metals like copper, brass, titanium-zinc, and plastics like PVC, an adhesion test is advised. Always perform compatibility tests if contact with potentially incompatible materials is expected.

Adheseal Hi-Flex 50 Physical Properties

Adheseal Hi-Flex 50 Physical Properties
Property Value
Product Type MS Polymer
Curing System Neutral, Moisture Curing
Tack-Free Time 30 minutes @ 25°C, 50% RH
Density Specific Gravity 1.64 +/- 0.05 ASTM D1475
Flammability Non Flammable
Cure Rate 3.0mm per 24hrs
Consistency Non-Sagging, Smooth Thixotropic
Elongation At Break 200% approx. ASTM D412
Suitable Joint Width 5 – 50mm
Application Temperature 5°C to 40°C
Service Temperature -40°C to 100°C
Movement Capability +/- 25% ASTM C719
Hardness Shore A 35 approx. ASTM D2240
VOC 1.5% (USEPA)
Shelf Life 12 months
Staining Non-staining as per ASTM C510
Colour Grey (RAL 7047)
Packaging 600ml Sausage

Adheseal Hi-Flex 50 - Use Cases

Here are some common examples on where Adheseal Hi-Flex 50 used by our customers.

Construction

Flexible building facade joints

Sealing exterior expansion and control joints in concrete panels, metal cladding, or around window/door reveals.

Its high movement capability and excellent UV resistance create durable, non-staining, weather-tight seals in exposed architectural elements.

  • +/- 25% movement ASTM C719
  • Excellent UV resistance
  • Non-staining ASTM C510
  • Service temp -40°C to 100°C

Sheet Metal

Bonding lightweight panels and trim

Adhering aluminium composite panels, facade trim, display signs, or marine fibreglass requiring flexible, non-corrosive bonds.

Offers strong, flexible, primeless adhesion to various surfaces, resisting corrosion and ensuring long-term aesthetic and structural integrity.

  • Primeless adhesion to powder coat
  • Non-corrosive to galvanized steel
  • 200% elongation at break
  • Low VOC 1.5% USEPA

Waterproofing

Waterproofing membrane bond breaker

Prepare concrete roofs, balconies, or podiums for a flexible water-based waterproofing membrane system.

Its MS polymer formulation ensures compatibility with Everflex water-based membranes, providing a flexible, non-staining seal at movement joints for system longevity.

  • Compatible with Everflex WPUV membranes
  • Movement capability +/- 25% ASTM C719
  • Non-bleeding, non-staining ASTM C510
  • Cure rate 3mm per 24 hours

Waterproofing

Wet area waterproofing joints

Create flexible bond breakers and seals in showers, bathrooms, or laundries prior to internal membrane application.

This MS polymer sealant is compatible with internal Everflex membranes, providing a durable, mould-resistant, and elastic joint to prevent membrane failure.

  • Compatible with Everflex Aqua-Ban membranes
  • Resists mould and mildew growth
  • Service temperature -40°C to 100°C
  • Low VOC 1.5% (USEPA)

Roofing

Exposed Exterior Detailing Sealant

Sealing perimeter junctions, flashings, and penetrations on exposed concrete roofs, parapets, and balconies where UV, weathering, and paintability are essential for durability and aesthetics.

As an MS polymer sealant, it offers excellent UV and weathering resistance, maintaining flexibility and adhesion across various building materials. Paintability allows for seamless integration into finished architectural schemes without compromising performance or long-term durability.

  • Excellent UV and weathering resistance
  • Paintable with acrylic, oil, and rubber-based paints
  • Non-bleeding / non-staining (ASTM C510)
  • Non-corrosive to galvanized steel and concrete

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