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11

Dowsil 795

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Dual-purpose silicone sealant for structural glazing and weather sealing, delivering ±50% movement and non-staining performance.
Vendor: Dowsil
SKU: SILDC795BL/SSG
Availability: In Stock
$20.22
$20.22
Prices do not include GST
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Shipping & Delivery

Flat-rate shipping $17.95 + GST (metro and standard zones). Excludes remote/regional/high-cost postcodes and certain items (DG, oversized, long-length, or bagged products 15 kg+). If your order includes any of these, we will contact you to arrange additional freight charges. Online purchases only.

When a facade demands both unyielding structural integrity and long-term weatherproofing from a single product, the complexity on site can multiply. DOWSIL 795 simplifies this. It delivers high-performance structural glazing and robust weather sealing from a single, architectural-grade silicone, ensuring both safety and a durable envelope.

Why this product exists

Many sealants tackle either structural glazing or weather sealing. This product is engineered for both. It carries high wind loads while maintaining a flexible, watertight envelope. This dual capability streamlines specification and reduces complexity, offering a versatile solution for facades where performance cannot be compromised. It’s an architectural-grade, neutral-cure silicone sealant built for the demands of modern construction.

The numbers that matter

  • Joint Movement Capability: ±50% means a 10mm joint can expand and contract by 5mm in either direction without failure. This is critical for accommodating thermal expansion, seismic shifts, and building settlement over the long term.
  • A Shore A hardness of 35 defines it as a medium-modulus sealant. This balance provides sufficient flexibility for movement while maintaining the body and strength required for structural support in glazed assemblies.
  • Tension Adhesion Strength of 50 psi (0.345 MPa) at 50% extension after 10,000 hours in a QUV weatherometer confirms its long-term structural integrity and weather resistance, even after extreme UV exposure, crucial for facade longevity.
  • With a working time of 20–30 minutes and a tack-free time of 3 hours, site teams have a practical window for application and tooling, ensuring neat lines and proper bead formation without rushing the job.
  • No staining on granite, marble, limestone, brick, and concrete ensures the sealant will not discolour or leach into porous natural stone or masonry, preserving the aesthetic integrity of high-end facades.

What it's like to use

This is a one-part, neutral-cure silicone that extrudes easily across a wide temperature range, making application straightforward. Effective surface preparation is key: clean all joints, removing contaminants like grease, oil, dust, and old sealants. Masking tape helps achieve neat lines, removed immediately after tooling. While generally not requiring primer on non-porous surfaces, a test placement is always recommended, especially on porous substrates, to confirm optimal adhesion. The sealant cures to a medium modulus silicone rubber upon exposure to atmospheric moisture, requiring 7–14 days for full cure and 14–21 days for full adhesion.

Where this product excels

  • Structural glazing for curtain walls and facades: Providing the critical bond between glass and frame in high-rise buildings, where it must withstand significant wind loads and accommodate building movement. This is a primary application for glaziers and facade engineers.
  • Weather sealing of panel systems: Ideal for architectural cladding, metal panels, EIFS, and precast concrete, where its ±50% movement capability and broad adhesion ensure durable, weather-tight joints against the elements.
  • Expansion joints in masonry and concrete: Its flexibility and robust adhesion are well-suited for accommodating movement in critical expansion joints within commercial concrete and brick structures, preventing cracks and water ingress.

Choose this when

  • When structural glazing is a primary requirement for glass or panel systems, demanding high strength and load-bearing capacity.
  • The facade or assembly requires a sealant capable of both structural bonding and robust weatherproofing from a single product.
  • High joint movement capability (±50%) is essential to accommodate building dynamics, thermal cycling, and seismic activity.
  • Adhesion is required across a broad range of construction materials, including glass, aluminium, steel, painted metal, stone, concrete, and plastics.
  • Long-term weatherability, UV resistance, and temperature stability are critical for the exterior envelope's performance and appearance.

Don't use this when

  • Not for: Applications where the sealant needs to be painted, as silicone sealants typically do not accept paint.
  • Not for: Continuous immersion in water or below-grade applications.
  • Not for: Installation on surfaces exceeding 50°C (122°F) during application.
  • Not for: Totally confined joints, as it requires atmospheric moisture for proper curing.
  • Not for: General weather sealing as the sole requirement; consider Dowsil 791 Silicone Sealant for that specific application.

This product meets rigorous industry standards, including ASTM C 920 Type S, Grade NS, Class 50, Use NT, G, A, and O, confirming its suitability for non-sagging, general construction sealant applications with high movement. It also conforms to ASTM C 1184 for structural silicone sealants, providing confidence in its performance for critical structural glazing requirements.

Frequently asked questions

How does DOWSIL 795 handle building movement?

DOWSIL 795 accommodates significant movement in properly designed joints. It is engineered for ±50 percent movement of the original joint dimension, ensuring durability against structural shifts and thermal expansion.

Can DOWSIL 795 be used for structural glazing?

Yes, DOWSIL 795 meets ASTM C 1184 for structural silicone sealants. For structural applications, a prior review and approval by a Dow sales application engineer is required to ensure correct design and use.

Will DOWSIL 795 stain natural stone or concrete?

No, DOWSIL 795 is documented as non-staining. It shows "None" for staining on granite, marble, limestone, brick, and concrete as per ASTM C 1248 testing.

Can this silicone sealant be painted?

No, DOWSIL 795 should not be painted. Most paints do not adhere effectively to silicone sealants, which would compromise the finish and protection.

Applications and benefits

Where DOWSIL™ 795 Silicone Building Sealant is used, what it delivers, and who uses it
Application Key benefit Primary trades
Structural glazing of glass and panel systems Meets ASTM C 1184 for structural silicone sealants. Provides sufficient strength to support glass and panels under high wind loads. Glaziers, Façade Installers
Weather sealing of building envelopes Accommodates ±50% joint movement. Maintains integrity under severe weather from -40°C to 149°C, resisting sunlight, rain, and ozone. Commercial Builders, Waterproofers
Panel stiffener attachment Delivers strong, durable attachment for various panel systems. Offers unprimed adhesion to common construction materials. Façade Installers, Commercial Builders
Sealing natural stone and masonry Certified non-staining on granite, marble, limestone, brick, and concrete, preventing expensive aesthetic defects. Stonemasons, Commercial Builders

How to Apply DOWSIL™ 795 Silicone Sealant

  1. 1. Surface Preparation

    Ensure all substrates are structurally sound, clean, dry, and free of dust, oil, coatings, and contaminants. Use a two-cloth solvent wipe method with isopropyl alcohol (IPA), acetone, or Dow R40 Cleaner.

    Pro Tip: Use Dow 1200 OS Primer for porous or powder-coated substrates and always perform an adhesion test on site.
  2. 2. Masking & Joint Design

    Apply masking tape along joint edges for clean lines. Use backer rod (PE or PU foam) to control joint depth and prevent 3-sided adhesion. Recommended joint width-to-depth ratio is 2:1 for optimal movement capability.

    Pro Tip: Do not apply sealant without backing material — it reduces performance and joint longevity.
  3. 3. Sealant Application

    Apply DOWSIL™ 795 using a caulking gun at a steady rate. Hold nozzle at a 45° angle and ensure the bead is forced into contact with both sides of the joint. Avoid air entrapment. Tool within 10–20 minutes to smooth surface and ensure full bond.

    Timing: Tool within 20 minutes. Tack-free in 30–60 minutes. Full cure: 7–14 days depending on joint depth, temperature, and humidity.
    Pro Tip: Avoid tooling with soapy water — use clean, dry tooling tools for best finish and performance.
  4. 4. Finishing & Clean-Up

    Immediately remove masking tape after tooling. Clean excess sealant with solvent (before skinning) and wipe tools with cloth. Cured sealant must be removed mechanically.

    Pro Tip: Dispose of waste sealant and solvent-soaked rags safely. Avoid skin contact with uncured sealant during extended use.

Product limitations

  • Not for: Structural applications without prior review and approval by a Dow sales application engineer.
  • Not for: Below grade applications.
  • Not for: Installation when surface temperatures exceed 50°C.
  • Not for: Surfaces that are continuously immersed in water.
  • Not for: Building materials that bleed oils, plasticisers, or solvents that may affect adhesion.
  • Not for: Frost-laden or wet surfaces.
  • Not for: Totally confined joints, as the sealant requires atmospheric moisture for cure.
  • Not for: Applications where the sealant is intended to be painted; paints do not typically adhere to most silicone sealants.
  • Not for: Surfaces in direct contact with food or other food-grade applications.
  • Not for: Medical or pharmaceutical uses.

Safety and handling

Storage and disposal

Store at or below 27°C for a shelf life of 12 months from the date of manufacture. Dispose of material and empty containers in accordance with all local, state, and federal regulations. Empty containers may contain hazardous residues.

Substrate guide

Proper surface preparation is critical for adhesion and sealant performance. Always ensure surfaces are clean and free from contaminants.

General preparation

Surface prep: Clean all joints. Remove grease, oil, dust, water, frost, surface dirt, old sealants, glazing compounds, and protective coatings. Surfaces must be dry and structurally sound.

Primer: Generally not required on nonporous surfaces such as glass, anodised aluminium, steel, and most painted metals. A test placement is always recommended for porous surfaces or where optimal adhesion is critical.

Dowsil 795 Physical Properties

Dowsil 795 Physical Properties
Property Value
Tack Free Time 3 hours
Curing Time 7–14 days at 25°C and 50% RH
Full Adhesion Time 14–21 days
Flow Sag or Slump 0.1 inch (2.54 mm)
Working Time 20–30 minutes
VOC Content 30 g/L
Durometer Hardness Shore A 35 points (after 21 days)
Peel Strength 32 lb/in (5.7 kg/cm)
Tension Adhesion Strength (25% Extension) 45 psi (0.310 MPa)
Tension Adhesion Strength (50% Extension) 60 psi (0.414 MPa)
Joint Movement Capability ±50 percent
Staining (Granite, Marble, Limestone, Brick, Concrete) None
Weatherability Temperature Range -40°C to 149°C
Shelf Life 12 months at or below 27°C
Minimum Durometer 7d/RT (SDS) 25 Shore A
Minimum Tensile 7d/RT (SDS) 125 psi
Minimum Elongation 7d/RT (SDS) 450 %
Minimum Tear Die B 7d/RT (SDS) 20 lb/in

Dowsil 795 - Use Cases

Here are some common examples on where Dowsil 795 used by our customers.

Glazing

Structural Glazing Panel Attachment

Securing large glass or panel systems to building frames, needing robust structural integrity against high wind loads.

This neutral-cure silicone provides high-strength bonding and supports panels against extreme forces, ensuring façade safety and longevity.

  • ASTM C 1184 certified
  • 35 Shore A hardness
  • 60 psi tension adhesion
  • 20-30 minutes working time

Glazing

Structural Glass Curtain Walls

When installing vision glass or spandrel panels requiring high wind load resistance for building facades.

This architectural-grade sealant provides robust adhesion and strength, meeting structural glazing standards for secure, safe facade construction.

  • ASTM C 1184 structural standard
  • 60 psi (0.414 MPa) tension
  • Glass and panel materials
  • -40°C to 149°C temperature range

Waterproofing

High Movement Weather Seals

Sealing exterior building joints between dissimilar materials subject to significant thermal and structural movement.

Its ±50% movement capability and exceptional weatherability ensure durable, flexible seals across diverse substrates, preventing water ingress.

  • ±50% joint movement capability
  • ASTM C 920 Class 50
  • -40°C to 149°C temperature range
  • Non-staining on granite, concrete

Sheet Metal

Architectural Panel Structural Bonding

Attaching diverse architectural panels like metal, EIFS, or stone to substructures, requiring robust, non-corrosive structural adhesion.

This neutral-cure sealant provides secure, long-term attachment for various panel systems, offering strong adhesion without primer on many substrates.

  • Adhesion to painted metal
  • Adhesion to EIFS
  • ASTM C 1184 certified
  • Non-corrosive neutral cure

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