Megapoxy PF Rapid Set Epoxy Adhesive

Megapoxy PF is a revolutionary rapid set epoxy adhesive engineered for situations demanding speed and immediate results. This two-component adhesive boasts an incredibly fast setting time of just seven minutes at 25°C, achieving more than half its ultimate strength within 15 minutes and 90% cure within one hour. This "hardens-as-you-hold-it" capability makes it indispensable for emergency repairs to tanks, pipes, machinery, and concrete structures, minimising downtime and maximising efficiency for Australian tradespeople. Megapoxy PF features a simple 1:1 mixing ratio by volume and a smooth, easily workable creamy texture that blends effortlessly. Its non-sag formulation ensures it stays in place on vertical and overhead surfaces, and importantly, it will not stain or discolour white or light-coloured marble and ceramics, making it ideal for applications where aesthetics are crucial. Furthermore, Megapoxy PF is VOC Free, contributing to a healthier working environment. It can even be machined after just 30 minutes of curing at 25°C, offering exceptional versatility for a wide range of rapid bonding and repair applications across various industries in Australia.

Primer Information: While Megapoxy PF offers excellent adhesion to most properly prepared surfaces, certain applications might benefit from a primer. For highly porous concrete, a suitable epoxy primer can enhance bond strength. For very smooth metal surfaces, thorough abrasion and degreasing are crucial. Always consult the surface preparation guidelines for optimal results.

Cure Time: The rapid curing nature of Megapoxy PF is one of its key advantages. At 15°C, the minimum cure time is 2 hours, reducing to just 1 hour at 25°C, and a mere 30 minutes at 35°C. This rapid cure allows for quick return to service for repaired items and faster project completion, particularly beneficial in time-sensitive situations across Australia.

Coverage Rate: The coverage rate for Megapoxy PF will depend on the application thickness and the nature of the surfaces being bonded or filled. As a paste adhesive, it's typically applied in a layer sufficient to fill the gap or provide adequate bonding surface. Its rapid setting nature is ideal for localized emergency repairs where the quantity needed might be smaller but the speed of cure is paramount.

Application Temperature Range: The minimum application temperature for Megapoxy PF is 10°C. While the rapid set time is advantageous, ensure the ambient and substrate temperatures are at or above this level for proper curing. The maximum operating temperature of 80°C is suitable for a wide range of applications but should be considered for high-temperature environments.

Chemical Properties: Megapoxy PF is a two-component epoxy adhesive that is VOC Free and offers excellent chemical resistance. Its formulation is designed for rapid setting and strong bonding to a variety of materials commonly used in Australian industries, including concrete, metal, stone, and ceramics. The non-staining property on light-coloured surfaces is a significant advantage for aesthetic applications.

Key Features of Megapoxy PF Rapid Set Epoxy Paste Adhesive

• Ultra-Fast Setting Time: Sets in just 7 minutes at 25°C, allowing for immediate repairs and quick project completion, crucial for minimising downtime in Australian industries.
• Rapid Curing: Achieves 90% of its ultimate strength within 1 hour at 25°C, enabling fast return to service for repaired equipment and structures across Australia.
• Machinable in 30 Minutes: Can be machined shortly after application, providing versatility for modifications and finishing touches in various trades.
• Nil VOC Content: Contributes to a healthier working environment for Australian tradespeople and aligns with environmental regulations.
• Non-Staining on Light Surfaces: Will not stain or discolour white or light-coloured marble and ceramics, ideal for aesthetic repairs and installations by tilers and stonemasons.
• Simple 1:1 Mixing Ratio: Easy and convenient to mix equal parts by volume, reducing errors and ensuring consistent performance for users across all skill levels.
• No-Sag Formulation: Stays in place on vertical and overhead surfaces, making application easier for builders, plumbers, and other trades working in challenging positions.
• High Strength Permanent Bonds: Develops excellent tensile (21 MPa) and compressive (70 MPa) strengths, ensuring durable and reliable repairs and bonding for various applications.

Why Choose Megapoxy PF Rapid Set Epoxy Paste Adhesive:

• Immediate Emergency Repairs: The rapid setting time allows for quick, on-the-spot fixes to critical equipment and infrastructure, minimising costly downtime for Australian businesses.
• Fast Project Completion: The rapid curing properties significantly speed up bonding and repair processes, improving efficiency for builders, carpenters, and other trades.
• Aesthetic Applications: The non-staining formula is perfect for working with marble and ceramics, ensuring a clean and professional finish for tilers and stonemasons.
• User-Friendly Application: The simple 1:1 mixing ratio and creamy texture make it easy to mix and apply, even in challenging conditions.
• Versatile for Multiple Materials: Bonds strongly to concrete, metal, stone, bricks, ceramics, and compressed cement sheet, reducing the need for multiple specialised adhesives on site.
• Machinable for Customisation: The ability to machine the cured adhesive after just 30 minutes provides flexibility for customising repairs and bonded components.

When to Choose Megapoxy PF Rapid Set Epoxy Paste Adhesive versus Alternatives:

• Choose Megapoxy PF over standard epoxy adhesives when: You require an exceptionally fast setting and curing adhesive for emergency repairs or time-critical bonding applications where minimal downtime is crucial.
• Consider other options when: You need a longer working time for complex applications, require greater flexibility in the cured adhesive, or are working in temperatures consistently below 10°C.

Trade-Specific Applications for Megapoxy PF Rapid Set Epoxy Paste Adhesive:

Application Information

• Required Tools: Mixing containers, mixing sticks or spatulas. Due to the rapid set time, have all necessary tools and materials ready before mixing. Australian brands like Sutton Tools or Irwin offer suitable hand tools.
• Trade-Specific Tips:
  • All Trades: Due to the very short work time (3 minutes), mix only a small amount of adhesive at a time that can be applied quickly.
  • Emergency Repairs: Ensure the surfaces are as clean and dry as possible for the fastest and strongest bond.
  • Tilers and Stonemasons: The non-staining property is a key advantage; ensure the adhesive is mixed thoroughly to maintain this characteristic.
• Common Issues and Solutions:
  • Premature Setting: Mix only small batches and work quickly within the 3-minute work time.
  • Poor Adhesion: Ensure thorough surface preparation is completed before mixing and applying.
  • Incomplete Mixing: Mix Part A and Part B rapidly and thoroughly to achieve a uniform colour.

Storage and Shelf Life

• Storage Requirements: Store Megapoxy PF in a cool, dry place, ideally between 15°C and 25°C, away from direct sunlight. Ensure containers are tightly closed when not in use.
• Shelf Life Information: Typically around 12-24 months from the date of manufacture when stored correctly. Refer to the product packaging for the specific batch's expiry date.
• Temperature Considerations: Avoid storing Part A and Part B at very high temperatures as this can shorten the shelf life and potentially affect the rapid setting properties.

Certifications and Compliance

• VOC Free: Contains no volatile organic compounds, contributing to a healthier working environment in compliance with Australian regulations.