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Attention: This product is special order only, delivery of product can take an estimated 1 week or more. Please contact us directly for more information.
Use Megapoxy CT5 for: Encapsulating airport lighting, inductive loops, and weigh-in-motion sensors for rapid and durable installations.
Megapoxy CT5 is an Australian-made, two-part compound specifically designed for the demanding requirements of airport and roadway infrastructure. Its rapid setting and non-brittle properties ensure efficient installation and long-term reliability for critical applications such as encapsulating inductive loops and airport lighting. This product is formulated to minimise disruption and provide lasting performance.
Key Features of Megapoxy CT5
- Rapid Setting: Quick cure properties minimize road and lane closures, enabling faster project completion.
- High Hardness: Cures to a Shore D hardness of 60-70, providing exceptional durability and resistance.
- Australian Made: Specifically formulated for Australian conditions and requirements.
- Easy to Use: Simple 1:1 mix ratio by volume ensures straightforward application.
Why Choose Megapoxy CT5:
- Minimised Disruption: Fast cure reduces downtime for critical infrastructure.
- Long-Term Reliability: Non-brittle formulation ensures durable encapsulation.
- Consistent Quality: Australian manufacturing guarantees high standards.
- Efficient Application: Easy mixing and application streamline installation processes.
When to Choose Megapoxy CT5 versus Alternatives:
- Choose Megapoxy CT5 over standard concrete when: Rapid return to service is crucial, such as on active airport runways, due to its significantly faster cure time.
- Consider other options when: High flexibility is required for applications involving significant movement, as Megapoxy CT5 is formulated for hardness and durability.
- Cost-benefit comparison: Megapoxy CT5 reduces long-term maintenance and downtime, offering better overall value for critical installations despite a potentially higher initial cost.
Trade-Specific Applications for Megapoxy CT5:
For Civil Contractors:
- Encapsulating inductive loop sensors in roadways, ensuring accurate traffic data collection.
- Compatible with both asphalt and concrete surfaces, providing versatility in application.
- Fast cure times minimise disruption to traffic flow, reducing project timelines.
For Airport Maintenance Teams:
- Backfilling and encapsulating aircraft landing lights, ensuring secure and reliable operation.
- Resistant to the stresses of aircraft traffic, providing long term performance.
- Durable encapsulation protects sensitive equipment from environmental factors.
Technical Overview
Megapoxy CT5 is a two-part compound designed for encapsulating critical infrastructure components. It is formulated for rapid setting and high hardness, ensuring durable protection and minimizing downtime. The 1:1 mix ratio simplifies application, and its properties are optimized for use in demanding environments.
Colour: Black colouration is standard for easy identification and may offer some UV absorption benefits.
Mix Ratio by Volume: 1:1 ratio simplifies mixing and reduces the chance of errors, ensuring consistent performance.
Application Information
- Required Tools: Clean mixing containers (plastic buckets), stirring equipment (manual or mechanical), application tools appropriate for the specific task.
- Trade-Specific Tips: Ensure surfaces are clean and dry before application. For high-build applications, use sand or aggregates as directed in the product data sheet.
- Common Issues and Solutions: Inaccurate mixing ratios will affect cure. Ensure thorough mixing for at least 3 minutes.
Storage and Shelf Life
- Storage Requirements: Store in a cool, dry place to maintain product integrity.
- Shelf Life Information: 2 years in unopened kits, ensuring extended usability.
- Temperature Considerations: Avoid extreme temperatures during storage. Refer to the data sheet for specific temperature ranges.
Certifications and Compliance
- Refer to the product’s Material Safety Data Sheet and any relevant Australian Standards for specific compliance information.
Frequently Asked Questions About Megapoxy CT5
Q: How long does Megapoxy CT5 take to cure completely?
A: Megapoxy CT5 has a film cure time of 6 hours at 25°C. However, it's important to note that cure times can be affected by ambient temperature and application thickness. Always refer to the product data sheet for specific guidelines.
Q: Can Megapoxy CT5 be used in cold weather conditions?
A: Megapoxy CT5 is designed for use in various conditions, but cold temperatures can significantly slow down the cure rate. It's essential to follow the manufacturer's recommendations for cold-weather application, which may include pre-warming the product or using heating techniques.
Q: What is the correct mixing ratio for Megapoxy CT5?
A: The correct mixing ratio for Megapoxy CT5 is 1:1 by volume. It is crucial to measure equal volumes of Part A and Part B and mix them thoroughly for at least 3 minutes to ensure proper curing and performance of the product.
Q: Can sand be added to Megapoxy CT5, and if so, how much?
A: Yes, sand can be added to Megapoxy CT5 to make it less flowable for high-build applications. If sand is used, add it gradually while mixing until a uniform and homogenous consistency is achieved. Note that adding 1 litre of resin and 1 litre of sand will not result in 2 litres of volume due to air voids in the sand.
Q: What safety precautions should be taken when using Megapoxy CT5?
A: Before handling Megapoxy CT5, users should familiarize themselves with the health and safety information provided in Bulletin No. 100 and the Material Safety Data Sheet (MSDS) for Megapoxy CT5. These documents contain important safety instructions and precautions.
Q: How should Megapoxy CT5 be stored?
A: Megapoxy CT5 should be stored in a cool, dry place. Unopened kits have a shelf life of 2 years when stored correctly. Avoid exposure to extreme temperatures and moisture to maintain product quality and performance.
Use Megapoxy CT5 for:
- Encapsulating Inductive Loops: Providing durable and reliable encapsulation for inductive detector loops in roadways, ensuring accurate traffic data collection for traffic management systems.
- Encapsulating Weigh-in-Motion Sensors: Offering robust protection for weigh-in-motion sensors, facilitating accurate vehicle weight measurement for road safety and traffic monitoring.
- Encapsulating Aircraft Landing Lights: Securing and protecting aircraft landing lights on airport runways, ensuring safe and reliable operation of critical airfield lighting systems.
Why Use Megapoxy CT5 for:
- Rapid Installation: The rapid setting properties of Megapoxy CT5 minimize road and lane closures, allowing for quicker installation and reduced downtime, which is crucial for busy infrastructure.
- Durability and Longevity: Megapoxy CT5 provides a non-brittle, durable encapsulation, ensuring long-term reliability and reducing the need for frequent maintenance or repairs, leading to cost savings.
- Ease of Use: The simple 1:1 mix ratio by volume makes Megapoxy CT5 easy to mix and apply, streamlining the installation process and reducing the potential for errors.
How to apply Megapoxy CT5:
- Measure and Mix: Measure out 1 volume of Part A and 1 volume of Part B of Megapoxy CT5. Place them into a clean mixing vessel and stir thoroughly for at least 3 minutes until a uniform consistency is achieved. Ensure all sides and the bottom of the mixing vessel are scraped to avoid unmixed material.
- Mechanical Mixing (Optional): While manual mixing is sufficient, a mechanical mixer can be used. However, it's crucial to minimize splashing and air entrapment during the mixing process to maintain the product's integrity.
- Adding Sand (If Required): If sand is needed to make the mixture less flowable, add fine and dry epoxy-quality sand gradually while mixing. Continue mixing until the mixture is uniform and homogenous. Remember that the volume will not double due to air voids in the sand.
- Application: Apply the mixed Megapoxy CT5 according to the specific requirements of the application, such as encapsulating inductive loops or airport lighting. Ensure proper placement and coverage to achieve the desired results.
Megapoxy CT5 limitations:
- Specific Application: Megapoxy CT5 is specifically designed for encapsulating inductive detector loops, weigh-in-motion sensors, and aircraft landing lights. It may not be suitable for other applications requiring high flexibility or general adhesive use. Consider other epoxy products for these applications.
- Mixing Accuracy: Inaccurate mixing ratios and poor mixing will result in lower physical properties of the cured system. If the error is significant, the system may not cure satisfactorily and may discolour over time. Ensure precise measurements and thorough mixing.
Safety precautions when using Megapoxy CT5:
- Personal Protective Equipment: Wear appropriate personal protective equipment (PPE) as recommended in the Material Safety Data Sheet (MSDS), including gloves, eye protection, and respiratory protection if necessary.
- Ventilation: Use in a well-ventilated area to avoid inhalation of vapors. If working indoors, ensure adequate ventilation or use respiratory protection.
- Handling: Avoid skin and eye contact. Wash hands thoroughly after handling. In case of contact, follow the first aid measures provided in the MSDS.
- First Aid: Refer to the MSDS for detailed first aid instructions. In case of ingestion, do not induce vomiting and seek medical attention immediately. For eye or skin contact, flush with plenty of water and seek medical advice if irritation persists.
Megapoxy CT5 can be used on the following substrates:
- Asphalt: Specifically designed for encapsulating sensors and lighting in asphalt roadways, providing a durable and long-lasting installation.
- Concrete: Compatible with concrete surfaces, ensuring a secure and reliable encapsulation of equipment in concrete structures.
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