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Use EverKrete 102 for: Concrete repair, surface overlays, and as a primer, providing a durable, flexible, and weather-resistant finish.
EverKrete 102 is a high-performance, thermoset vinyl polymer resin designed for concrete repair and surface overlays. Its unique formulation provides a fast cure, excellent weathering ability, and compatibility with various substrates. This resin can be used as a binder for EverKrete mortar or saturated with sand to create a tough, slip-resistant surface overlay. It also functions as an effective concrete primer, especially in temperatures between -18°C and +15°C.
Key Features of EverKrete 102
- Fast Cure: Allows for rapid return to service, minimising downtime.
- Low Viscosity: Ensures easy mixing and application, even in cold temperatures.
- Excellent Weathering Ability: Provides long-term durability and resistance to environmental factors.
- Wide Temperature Application: Utilises EverKrete Accelerator for applications between -18°C and +35°C.
- Micro Fibre Reinforced: Enhances strength and durability of the cured material.
- Non Re-Emulsifying: Ensures long-term performance and stability once fully cured.
- Versatile Compatibility: Adheres to concrete, masonry, brickwork, and other common building materials.
Technical Overview
EverKrete 102 is a thermoset vinyl polymer that cures through a chemical reaction initiated by the EverKrete Catalyst. This process results in a tough, durable, and flexible material suitable for various concrete repair applications. The resin's low viscosity allows for easy penetration and bonding to substrates, ensuring a strong and lasting repair.
Chemical Properties: Thermoset vinyl polymer resin, providing excellent resistance to weathering and chemical exposure.
Application Temperature Range: -18°C to +35°C (-0.4°F to 95°F) with EverKrete Accelerator, or 10°C to +35°C (50°F to 95°F) without. Ensure substrates are dry and clean for optimal adhesion.
Application Information
- Required Tools: Power mixer, measuring containers, trowels, brushes/rollers for primer, and acetone for clean-up.
- Trade-Specific Tips: Always catalyse EverKrete 102 before adding dry components. Use kiln-dried sand and aggregates. For easy trowelling, use a clean, shiny stainless-steel trowel and wipe with acetone.
- Common Issues and Solutions: Ensure accurate catalyst ratios for proper curing. Avoid application on damp or contaminated surfaces. Use EverKrete Accelerator for low-temperature applications.
Storage and Shelf Life
- Storage Requirements: Store in a cool, dry place between +10°C and +25°C (50°F and 77°F).
- Shelf Life Information: Minimum 6 months from the date of manufacture.
- Temperature Considerations: Avoid extreme temperatures to maintain product integrity.
Certifications
- N/A (Refer to local building codes and standards for specific project requirements)
Frequently Asked Questions About EverKrete 102
Q: How do I prepare EverKrete 102 for application?
A: Pre-mix EverKrete 102 with a power mixer to disperse any settled material. Measure the required amount, add the catalyst, and mix thoroughly for 30-60 seconds before adding aggregates or sand.
Q: What is the curing time for EverKrete 102?
A: Full traffic use is achieved in 45-90 minutes. Pot life varies with temperature; approximately 20 minutes at 25°C (77°F) with 80% aggregate and 13 minutes without aggregate.
Q: Can EverKrete 102 be used in cold weather?
A: Yes, with the addition of EverKrete Accelerator, it can be used in temperatures as low as -18°C (-0.4°F). Refer to the EverKrete Accelerator TDS for detailed instructions.
Q: What substrates are compatible with EverKrete 102?
A: EverKrete 102 is compatible with cured concrete, 3:1 sand cement screed, masonry, pre-cast concrete, brickwork, and Hebel blocks. Ensure surfaces are clean and dry.
Q: How do I clean up after using EverKrete 102?
A: Clean tools immediately with acetone. Cured material can only be removed by mechanical means.
Use EverKrete 102 for:
- Concrete repair and patching
- Creating slip-resistant surface overlays
- Priming concrete surfaces for subsequent coatings
- Repairing masonry and brickwork
- Patching and leveling screeds and pre-cast concrete
Why Use EverKrete 102:
- Fast Curing: Minimizes downtime with quick return to service, crucial for time-sensitive projects.
- Wide Temperature Range: Adaptable for use in various weather conditions, including cold environments with the accelerator.
- Excellent Adhesion: Bonds strongly to multiple substrates, ensuring long-lasting repairs.
- Durable Finish: Provides a tough, weather-resistant surface that withstands environmental wear.
- Versatile Application: Suitable for both repair and overlay applications, offering flexibility on site.
- Micro Fibre Reinforced: Increases strength and durability, enhancing the structural integrity of repairs.
How to apply EverKrete 102:
- Pre-mix EverKrete 102 thoroughly with a power mixer.
- Measure the required amount of EverKrete 102.
- Add the EverKrete Catalyst and mix for 30-60 seconds.
- Add EverKrete Accelerator if needed for low temperatures.
- Incorporate kiln-dried sand and aggregates for mortar or overlay applications.
- Apply the mixture to the prepared surface using trowels or rollers.
- Allow to cure for 45-90 minutes before traffic use.
EverKrete 102 limitations:
- Do not use below -18°C or above +35°C.
- Avoid application on damp, wet, or contaminated surfaces.
- Do not apply during rain or if rain is imminent.
- Ensure proper catalyst ratios for curing.
Safety precautions when using EverKrete 102:
- Personal Protective Equipment: Wear gloves, eye protection, and suitable clothing.
- Ventilation: Ensure adequate ventilation during application.
- Handling: Avoid skin and eye contact. Do not inhale fumes. Wash hands thoroughly after use.
- Refer to the Safety Data Sheet for detailed safety information.
EverKrete 102 can be used on the following substrates:
- Concrete (after 28 days cure)
- 3:1 sand cement screed or C-Bed
- Masonry/render (after 4 days cure)
- Pre-cast concrete (after release agent removal)
- Brickwork
- Hebel and concrete blocks
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