Application
Surface Preparation
All surfaces must be structurally sound, stable, dry, clean, and free of dust, loose,
flaking, friable material, oils, grease, form release agents, curing compounds, and any
other contaminants that may hinder adhesion.
Remove sharp edges and ridges, and chamfer external corners to 12mm. Non-structural cracks,
holes, and deformities should be rectified. Substrates must be free from surface water and
continual dampness. Concrete must cure for at least 28 days before application.
Screed and Render
A 3:1 sand and cement screed, or Gripset C-Bed engineered screed, is recommended where falls
need to be created before membrane application. Sand cement screeds and cement render must
cure for at least 4 days prior to primer application.
Priming
Primer use is always recommended, particularly on porous and warm surfaces. For internal
applications, Everflex WBP is typically sufficient. For external applications such as roof
terraces and balconies, Everflex VBS is advised.
Refer to the relevant primer Technical Data Sheet before use. Once the primer is touch-dry,
apply Everflex Aqua-Ban within 24 hours. For metal surfaces, use a metal etch with either
VBS or OP primer. For other non-porous surfaces, OP primer is normally sufficient.
Installation
Installation of the Aqua-Ban waterproof system must be carried out strictly in accordance
with the requirements detailed in the National Construction Code.
Before use, mix Everflex Aqua-Ban thoroughly. Using a brush and/or roller, apply the first
coat to achieve an even and consistent coat of approximately 0.75mm wet film thickness.
Once the first coat has dried, apply a second coat at right angles to the first coat at
0.75mm wet film thickness.
Verify wet film thickness with a film thickness gauge. Everflex Aqua-Ban must be applied in
a minimum of two coats, achieving a minimum dry film thickness (DFT) of 1mm. Average recoat
time is 2–4 hours after becoming touch-dry, and within 24 hours, at 25°C and 50% humidity.
Additional coats should be applied at right angles where required to achieve the correct DFT.
Waste Outlets, Penetrations and Angles
Floor wastes and puddle flanges should be rebated into the floor to allow water to drain
readily. Fill all gaps and perimeters with Adheseal PU or Hi-Flex MS sealant.
Waterstops
Where required by the NCC, including door barriers, balcony edge trims, or shower waterstops,
these should be sealed and secured with Adheseal PU or Hi-Flex MS sealant.
Gaps, Joints and Transitions
Apply a fillet forming a cove with Adheseal PU, Hi-Flex MS sealant, or suitable bond breaker
to internal corners and over sheet joints. Bond breaker width should be 12mm for wet areas
and 38mm for external above-ground gaps, joints, and internal corners.
For added protection, apply polyester reinforcing fabric to corners and joints, saturating it
into the first coat of membrane. For dynamic cracks, expansion joints, and control joints,
the use of Adheseal Elastoproof is recommended.