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Everflex Fire-fill Fire Rated & Acoustic Joint Sealant

Fire-rated and flexible joint sealant with acoustic properties. Easy to apply, paintable, low odour, and suitable for Australian conditions.
Attention: This product is special order only, delivery of product can take an estimated 1 week or more. Please contact us directly for more information.
Vendor: Adheseal
SKU: FIREFILL/10
Availability: Out Of Stock
$133.70
$133.70
Prices do not include GST

Physical Properties

Chemical properties: Acrylic urethane paste, intumescent expansion
Colour: Grey
Packaging options: 10 litre bucket
Specific gravity: 1.5
Shore a hardness: 30 ± 5
Tensile strength: Not specified
Elongation at break: 290% to 340%
Elastic recovery: Not specified
Cure rate: Tack free in 30 minutes at 25°c
Skin formation time: 15 minutes working time at 25°c
Application temperature: +5°c to +35°c (41°f to 95°f)
Service temperature: -20°c to +90°c (-4°f to 194°f)
Chemical resistance: Not specified
Uv resistance: Good
Movement capability: ± 25%
Voc content: 31 g/l
Coverage rate: Dependent on joint size
Storage temperature: 5°c to 32°c (41°f to 90°f)
Shelf life: 12 months from date of production
Standards compliance: As 1530 pt 4 2014 sections 2, 4, 10; bs476 part 20:1987; as4072.1-2005; greenstar rated (rule 1168)
Shipping & Delivery

$15.95 + GST for Australia-wide shipping, excluding DG, oversized, long-length, and bagged items over 15kg. Rural, remote areas and site deliveries are also ineligible. If your order includes any of these, we will contact you to arrange additional freight fees. Online purchases only.

Everflex Fire-fill Fire Rated & Acoustic Joint Sealant
Vendor: Adheseal
Everflex Fire-fill Fire Rated & Acoustic Joint Sealant
$133.70
Vendor: Adheseal
Everflex Fire-fill Fire Rated & Acoustic Joint Sealant
$133.70
Use Everflex Fire-fill Fire Rated & Acoustic Joint Sealant for: Sealing gaps around cables, pipes, conduits, and ducts to maintain fire integrity and reduce sound transmission.

Everflex Fire-fill Fire Rated & Acoustic Joint Sealant is a single-component, waterborne acrylic co-polymer sealant designed specifically for Australian construction conditions. Engineered for both fire resistance and soundproofing, Fire-fill is ideal for sealing penetrations around cables, conduits, metal pipes, and ducts in walls, floors, and ceilings. With intumescent properties, excellent flexibility, and easy tooling, it provides a smooth, paintable finish. Fire-fill is suitable for interior and exterior applications, offering up to 4 hours of fire resistance depending on joint configuration. Its low odour, non-toxic formula ensures safe use in sensitive environments.

Key Features of Everflex Fire-fill Fire Rated & Acoustic Joint Sealant

  • Up to 4 hours fire resistance for joints up to 50mm wide
  • Acoustic-rated for noise reduction in compliant systems
  • Flexible joint movement capability of ±25%
  • Non-toxic, low odour, and asbestos-free for safe handling
  • No mixing required, water clean-up, and easy application
  • Adheres to damp surfaces without primer

Technical Overview

  • Chemical Properties: Acrylic Urethane Paste with Intumescent Expansion
  • Application Temperature Range: +5°C to +35°C (41°F to 95°F)
  • Service Temperature: -20°C to +90°C (-4°F to 194°F)
  • Elongation at Break: 290% to 340%
  • Shore A Hardness: 30 ± 5
  • VOC Content: 31 g/L (Low VOC per Californian Rule 1168)

Trade Professional Information

  • Required Tools: Caulking gun, Adhefoam backer rod, bond breaker tape, tooling spatula
  • Trade-Specific Tips: Apply to clean or slightly damp surfaces, tool to a smooth finish before skin formation, avoid rain exposure for 24 hours
  • Common Issues and Solutions: For shrinkage, ensure groove is completely filled; avoid applying to wet or ponded areas

Storage and Shelf Life

  • Storage Requirements: Store in cool, dry conditions between 5°C and 32°C
  • Shelf Life Information: 12 months in unopened packaging
  • Temperature Considerations: Protect from freezing and excessive heat

Certifications

  • AS 1530 Pt 4 2014 Sections 2, 4, 10 Compliant
  • BS476 Part 20:1987 Fire Resistance Certified
  • Greenstar Rated per Californian Air Quality Rule 1168

Frequently Asked Questions About Everflex Fire-fill Fire Rated & Acoustic Joint Sealant

Q: How should Fire-fill be applied to wall penetrations?

A: Ensure the joint is clean and insert Adhefoam backer rod or bond breaker tape. Apply Fire-fill using a caulking gun, then tool the surface for a smooth finish.

Q: How long does Fire-fill maintain its fire resistance?

A: When correctly applied, Fire-fill offers up to 4 hours of fire resistance in 170mm+ panels depending on joint configuration and depth.

Q: Is Fire-fill compatible with painted surfaces?

A: Yes, once cured, Fire-fill can be painted over for a seamless finish. Ensure paint compatibility by testing a small area first.

Q: What if the sealant shrinks after application?

A: Some shrinkage may occur; ensure the groove is fully filled to avoid gaps. Reapply if needed after initial curing.

Q: Is Fire-fill safe to use indoors without ventilation?

A: Yes, Fire-fill is low odour, non-toxic, and asbestos-free, making it safe for indoor use. However, ensure adequate airflow during application.

Use Everflex Fire-fill Fire Rated & Acoustic Joint Sealant for:

  • Sealing around electrical conduits and cabling through walls or ceilings
  • Joint sealing between concrete panels in fire-rated assemblies
  • Acoustic sealing for walls in commercial and residential builds
  • Gap filling around HVAC ducts and metal pipes in fire zones

Why Use Everflex Fire-fill Fire Rated & Acoustic Joint Sealant:

  • Maintains fire barrier integrity up to 4 hours, improving safety compliance
  • Reduces sound transmission for quieter interiors
  • Quick and easy to apply with no mixing required
  • Paintable and tools to a smooth, professional finish

How to apply Everflex Fire-fill Fire Rated & Acoustic Joint Sealant:

  1. Prepare surfaces by cleaning off dirt, grease, and dust. Slightly damp surfaces are acceptable.
  2. Insert Adhefoam backer rod or apply bond breaker tape to control sealant depth.
  3. Apply Fire-fill evenly using a caulking gun. Fill the joint completely to avoid shrinkage gaps.
  4. Tool the sealant to a smooth finish before skin formation (within 15 minutes).
  5. Allow to cure. Avoid water exposure for 24 hours post-application.

Everflex Fire-fill Fire Rated & Acoustic Joint Sealant limitations:

  • Do not apply when rain is expected within 24 hours
  • Not suitable for constantly wet or ponded areas
  • Do not use on surfaces that are fully wet or submerged
  • Joint movement should not exceed ±25% to maintain integrity

Safety precautions when using Everflex Fire-fill Fire Rated & Acoustic Joint Sealant:

  • Personal Protective Equipment: Wear gloves and eye protection during use
  • Ventilation: Use in well-ventilated areas, especially in enclosed spaces
  • Handling: Avoid prolonged skin contact; wash with water if contact occurs
  • Dispose of waste sealant in accordance with local regulations

Everflex Fire-fill Fire Rated & Acoustic Joint Sealant can be used on the following substrates:

  • Concrete – ensure surface is clean, dry or slightly damp
  • Metal – suitable for use around pipes and conduits
  • Plasterboard – ideal for wall penetrations and acoustic sealing
  • Cable Coverings – adheres well to various cable sheath materials

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